brake PEUGEOT BOXER 2003 Owner's Manual
[x] Cancel search | Manufacturer: PEUGEOT, Model Year: 2003, Model line: Boxer, Model: Peugeot Boxer 2003Pages: 180, PDF Size: 1.86 MB
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Only use products recom-
mended by PEUGEOT.
To ensure best perfor-
mance from components as important as the power
steering and the braking system,PEUGEOT selects and offers quitespecific products.
CHECKS Battery
At the start of winter, have your bat-
tery checked by a PEUGEOT dealer. Air filter and passenger compartment filter Have the filter elements replaced
regularly. If you drive in dusty
conditions, change them twice asoften. Brake pads Brake pad wear depends on the style of driving, in particular forvehicles which are used in town,over short distances. It may be necessary to check the thickness of the pads, even betweenservices. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services. Have the system checked by a
PEUGEOT dealer. Manual gearbox This does not need an oil change. Check the level, according to themanufacturer's servicing schedule. Automatic gearbox This does not need an oil change. Have the level checked by a
PEUGEOT dealer, according to themanufacturer's servicing schedule. Oil filter
Change the filter regularly, in accor- dance with the servicing schedule.
Fuel supply cut-off In a serious collision, a system pre- vents fuel from reaching the engine.
To
re-establish the fuel supply, press
the switch on the angle of the front
left-hand suspension assembly,under the bonnet.
PRACTICAL INFORMATION 135
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PRACTICAL INFORMATION
136
CHANGING A WHEEL Parking the vehicle ☞
Whenever possible, park the vehicle on level, stable and non-slippery ground.
☞ Apply the handbrake, switch offthe ignition and engage first orreverse gear (position Pfor the
automatic gearbox).
Tools
The following tools are in a holderunder the front passenger seat: 1 - Jack.
2 - Ratchet spanner.
3 - Spare wheel carrier access socket.
4 - Wheelbrace.
5 - Screwdriver (for removal of the grille when changing bulbs).
Access to the spare wheel The spare wheel is located in a car- rier underneath the vehicle at the
rear. The two carrier support bolts are located near the outer edge of the
rear floor. ☞
Unclip the covers on the bolts.
☞ Slacken these two bolts using a ratchet spanner 2and the socket
3 .
☞ Lift the carrier to release theretaining hook using the wheel-brace 4.
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Removing the wheel ☞Place a chock under the wheel diagonally opposite to the one tobe changed.
☞ Remove the trim, using thewheelbrace 4, pulling at the valve
passage hole.
☞ Loosen the wheel bolts using thewheelbrace 4.
☞ Place the jack 1in contact with
one of the four locating points E
on the sub-frame, (the one whichis closest to the wheel to bechanged).
☞ Extend the jack 1using the rat-
chet spanner 2until its base is in
contact with the ground. Ensurethat the centre line of the base ofthe jack is straight above thelocating point E. ☞
Raise the vehicle.
☞ Unscrew the bolts and removethe wheel.
Fitting a wheel ☞ Position the wheel.
☞ Tighten the bolts by hand.
☞ Partly tighten the bolts using the wheelbrace 4.
☞ Fold the jack 1and remove it.
☞ Fully tighten the bolts using thewheelbrace 4.
☞ Replace the wheel trim, startingby placing the wheel trim notchopposite the valve, and press iton using the palm of the hand.
☞ Put the tools under the passen-ger seat and the wheel under thevehicle For your safety, always change the wheel:
- on level, stable, non- slippery ground,
- with the handbrake on and the ignition switched off,
- with first or reverse gear enga- ged (position Pfor the automatic
gearbox),
- with the vehicle chocked. Never go underneath a vehicle that is supported only by a jack(use a ramp) After changing the wheel: - have the tightening of the bolts and the tyre pressure checkedby a PEUGEOT dealer as soonas possible,
- have the punctured tyre repai- red and refit it to the vehicle assoon as possible.
PRACTICAL INFORMATION 137
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Rear lights
1 - Brake lights (P 21 W).
2 - Reversing lights (P 21 W).
3 - Direction indicators (PY 21 W).
4 - Fog lamps / Side lights (P 21/4 W). ☞
Unscrew the two bolts Aand
release the unit,
☞ Disconnect the connector B,
☞ Unscrew the two bolts Cat the
rear of the unit,
☞ Change the faulty bulb.
PRACTICAL INFORMATION
140
Number plate lights (C 5 W) ☞Insert a thin screwdriver into one of the external holes of the lens.
☞ Push it outwards to unclip it.
☞ Remove the lens.
☞ Unscrew the bolt and release theassembly towards the right to
extract the bulb holder.
☞ Change the faulty bulb.
Chassis cab lights (W 5 W) ☞Unscrew the four bolts to gain access to the bulbs.
Third brake light (W 5 W) ☞
Unscrew the 2 fixing screws.
☞ Release the lamp unit by pushing it outwards.
☞ Disconnect the connector.
☞ Squeeze the two tabs to release
the bulb holder.
☞ Change the faulty bulb.
☞ When refitting, ensure that thelamp unit seal has been put back
in place correctly.
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PRACTICAL INFORMATION
142
Fuse no. Rating
Functions
12 5 A Front and rear right side lights.
13 5 A Front and rear left side lights.
24 5 A Number plate and trailer lights - Side lights warning light - Lights stalk.
25 7,5 A Audio equipment.
26 7,5 A Brake lights.
27 7,5 A Electric mirrors - Cruise control - Telephone - Chronotachograph -
Remote control - Alarm.
31 10 A Reversing lights - Front fog lamps relay - Air conditioning relay - Heated mirrors relay -Heated rear screen relay - 12 volt socket.
32 15 A Audio equipment.
33 7,5 A Rear fog lamp.
35 7,5 A ABI - Electric window controls.
36 - Not used.
37 10 A Instrument panel.
39 10 A Interior lighting - EOBD diagnostic socket.
42 7,5 A ABS.
43 20 A Wash-wipe pump.
44 15 A Lighter.
46 - Not used.
49 20 A Headlamp wash pump.
50 7,5 A Air bags.
51 10 A PCS (Minibus).
52 20 A Front power socket.
53 10 A Direction indicators- Hazard lights - Instrument panel.
55 30 A Passenger compartment electric ventilator - Webasto unit - Heating/air conditioning ventila-
tion - Webasto heating ventilation - Webasto supply.
62 - Not used.
Left-hand fuse box
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2 LITRE INJECTIONVAN
Model codes:
290C 290CS 290M 290MH 290MHS 330C 330CS 330M 330MH 330MHS
¥ Kerb weight 1695 1730 1735 1745 1780 1695 1730 1735 1745 1780
¥ Gross vehicle weight (GVW) 2900 2900 2900 2900 2900 3300 3300 3300 3300 3300
¥ Payload 1205 1170 1165 1155 1120 1605 1570 1565 1555 1520
¥ Gross train weight (GTW)* Ð ÐÐÐÐ ÐÐ ÐÐ Ð
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
TECHNICAL DATA
156
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
2 LITRE INJECTION VAN
Model codes:
330LH 330LHS 350C 350CS 350M 350MH 350MHS 350LH 350LHS
¥ Kerb weight 1815 1865 1765 1800 1785 1795 1830 1865 1915
¥ Gross vehicle weight (GVW) 3300 3300 3500 3500 3500 3500 3500 3500 3500
¥ Payload 1485 1435 1735 1700 1715 1705 1670 1635 1585
¥ Gross train weight (GTW)* ÐÐÐÐÐ ÐÐÐÐ
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2000 2000 2000 2000 2000 2000 2000 2000 2000
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TECHNICAL DATA157
2 LITRE INJECTION
CHASSIS CHASSIS DOUBLE PLATFORM PLATFORM DOUBLE CAB CAB CAB CAB
Model codes: 330L 350L 350L 330L 350L 350L
¥ Kerb weight 1565 1615 1770 1795 1845 1950
¥ Gross vehicle weight (GVW) 3300 3500 3500 3300 3500 3500
¥ Payload 1735 1885 1730 1505 1655 1550
¥ Gross train weight (GTW)* Ð Ð Ð Ð Ð Ð
¥ Unbraked trailer 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2000 2000 2000 2000 2000 2000
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
2 LITRE INJECTIONFLAT FLOOR COMBI MINIBUS CAB
Model codes: 330L 350L 290C 330M 330MH 290C 330MH
¥ Kerb weight 1530 1580 1805 1845 1945 1925 2065
¥ Gross vehicle weight (GVW) 3300 3500 2900 3300 3300 2900 3300
¥ Payload 1770 1920 1095 1455 1355 975 1235
¥ Gross train weight (GTW)* Ð Ð Ð Ð Ð Ð Ð
¥ Unbraked trailer 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2000 2000 2000 2000 2000 2000 2000
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TECHNICAL DATA
158
2 LITRE TURBO HDI
VAN
Model codes:
290C 290CS 290M 290MH 290MHS 330C 330CS 330M 330MH 330MHS
¥ Kerb weight 1755 1790 1795 1805 1840 1755 1790 1795 1805 1840
¥ Gross vehicle weight (GVW) 2900 2900 2900 2900 2900 3300 3300 3300 3300 3300
¥ Payload 1145 1110 1105 1095 1060 1545 1510 1505 1495 1460
¥ Gross train weight (GTW)* Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600
W eights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h). 2 LITRE TURBO HDI
CHASSIS CAB
Model codes: 290C 290M 330C 330M 330L
¥ Kerb weight 1600 1610 1600 1610 1625
¥ Gross vehicle weight (GVW) 2900 2900 3300 3300 3300
¥ Payload 1300 1290 1700 1690 1675
¥ Gross train weight (GTW)* Ð Ð Ð Ð Ð
¥ Unbrakd trailer 750 750 750 750 750
¥ Braked trailer (within GTW) 1600 1600 1600 1600 1600
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TECHNICAL DATA159
W eights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h). 2 LITRE TURBO HDI BARE CHASSIS COMBI MINIBUS
Model codes: 290C 330C 330M 330L 290C 330M 290C
¥ Kerb weight 1310 1310 1320 1335 1865 1905 1985
¥ Gross vehicle weight (GVW) 2900 3300 3300 3300 2900 3300 2900
¥ Payload 1590 1990 1980 1965 1035 1395 915
¥ Gross train weight (GTW)* Ð Ð Ð Ð Ð Ð Ð
¥ Unbraked trailer 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 1600 1600 1600 1600 1600 1600 1600
2 LITRE TURBO HDI PLATFROM CAB FLAT FLOOR CAB
Model codes:
290C 290M 330C 330M 330L 290C 290M 330C 330M 330L
¥ Kerb weight 1780 1815 1780 1815 1855 1555 1570 1555 1570 1590
¥ Gross vehicle weight (GVW) 2900 2900 3300 3300 3300 2900 2900 3300 3300 3300
¥ Payload 1120 1085 1520 1485 1445 1345 1330 1745 1730 1710
¥ Gross train weight (GTW)* Ð ÐÐÐÐ ÐÐ ÐÐ Ð
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600
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TECHNICAL DATA
160
2.2 LITRE TURBO HDI
VAN
Model codes:
290C 290CS 290M 290MH 290MHS 330C 330CS 330M 330MH 330MHS
¥ Kerb weight 1825 1860 1865 1875 1910 1825 1860 1865 1875 1910
¥ Gross vehicle weight (GVW) 2900 2900 2900 2900 2900 3300 3300 3300 3300 3300
¥ Payload 1075 1040 1035 1025 990 1475 1440 1435 1425 1390
¥ Gross train weight (GTW)* Ð Ð Ð Ð Ð Ð Ð Ð Ð Ð
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000
W eights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
2.2 LITRE TURBO HDI VAN
Model codes: 330LH 330LHS 350C 350CS 350M 350MH 350MHS 350LH 350LHS
¥ Kerb weight 1945 1995 1895 1930 1915 1925 1960 1995 2045
¥ Gross vehicle weight (GVW) 3300 3300 3500 3500 3500 3500 3500 3500 3500
¥ Payload 1355 1305 1605 1570 1585 1575 1540 1505 1455
¥ Gross train weight (GTW)* ÐÐÐÐÐ ÐÐÐÐ
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2000 2000 2000 2000 2000 2000 2000 2000 2000