engine PEUGEOT BOXER 2011 Owner's Guide

Checks
139
7
CHECK
S
Particle filter system (Diesel)

An addition to the catalytic converter, this
filter makes an active contribution to the
preservation of air quality by the retaining
of the unburnt pollutant particles. Black
exhaust fumes are thus no longer emitted.
This filter, fitted to the exhaust system,
accumulates particles of soot. The engine
control unit manages the automatic
periodic elimination of the soot particles
(regeneration).
The regeneration procedure is invoked
according to the quantity of particles
accumulated and the driving conditions of the
vehicle. During this phase, you may notice
some unusual phenomena - increased idling
speed, cooling fan running, increase in smoke
and higher exhaust gas temperature - which
does not affect the operation of the vehicle or
the environment. After prolonged idling or driving at very low
speeds, you may occasionally notice water
vapour being emitted from the exhaust when
accelerating. This is of no consequence
to the running of the vehicle or to the
environment.
Because of the higher exhaust gas
temperature resulting from the normal
operation of the particle filter, it is
recommended that you do not park the
vehicle over inflammable materials (grass,
dry leaves, pine needles, ...) so as to avoid
any risk of fire.
Saturation/Regeneration

Operating fault
If this alert persists, do not ignore the
warning; it indicates that a fault has occurred
in the exhaust/particle filter system.
Have it checked by a PEUGEOT dealer.
This alert tells you that the particle filter
is starting to fill up (in conditions of urban
driving of exceptionally long duration: low
speeds, traffic jams etc.) .
To regenerate the filter, it is advised to
drive as soon as possible, when traffic
conditions and the law permit, at a speed
of at least 40 mph (around 60 km/h), with
an engine speed above 2 000 rpm for about
fifteen minutes (until the warning lamp and/
or the message disappears).
If possible, avoid switching off the engine
before the end of regeneration of the
filter; repeated interruptions could cause
premature deterioration of the engine oil. It
is not recommended to end regeneration of
the filter with the vehicle stationary. If there is risk of blockage of the
filter, this warning lamp comes on
in the instrument panel.

Maintenance with TOTAL
14
0


Innovation at the service of performance
The TOTAL Research and Development teams
develop lubricants for PEUGEOT which satisfy the
requirements of the latest technical innovations
incorporated in PEUGEOT vehicles.
This ensures that you obtain the best performance
and the maximum engine life.

Reduced exhaust emissions
TOTAL lubricants are formulated to optimise the
efficiency of engines and the protection of the
emissions post-treatment systems. It is crucial to
observe the servicing recommendations made by
PEUGEOT to ensure correct operation.



RECOMMENDS

Fuel
14
1
7
CHECK
S
Low fuel level

When the fuel tank level E
(Empty) is reached, this warning
lamp comes on. At this moment,
you have enough fuel left to
drive approximately 30 miles (50 km)
,
depending on the driving conditions, the
engine and the profile of the road. Fill up
without delay to avoid running out of fuel. The fuel tank must be filled with the engine
off
.


- Open the fuel filler flap.

- Support the cap with one hand.

- With the other hand, insert the key, then
turn it anticlockwise.

- Remove the cap and hook it onto the
clip located on the inside of the flap.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 90
litres.


- After filling the fuel tank, lock the cap
and close the flap.
FUEL SYSTEM CUT-OFF

In the event of a serious collision, a device
automatically cuts off the fuel supply
to the engine and the vehicle’s electrical
supply.
FILLING WITH FUEL
Fuel tanks of different capacities, 60 and
125 litres, may be fi tted. Check that there is no smell or leak of fuel
outside the vehicle.
Restore the supply by pressing:


- the first button,
located below the
steering wheel.

- the second button, located in the
battery compartment, under the front
passenger’s floor.


In low temperatures
In mountainous and/or cold areas, it is
advisable to use a "winter" type fuel suited
to low or minus temperatures.

142


Battery




A.
Positive metal point on your vehicle

B.
Slave battery

C.
Earth on your vehicle

Charging the battery using a charger



- disconnect the battery located in the
front left floor,

- follow the instructions for use given by
the battery charger manufacturer,

- reconnect starting with the negative (-)
terminal,

- check that the terminals and connectors
are clean. If they are covered with
sulphate (white or greenish deposit),
disconnect them and clean them.
The charging operation must be carried
out in a ventilated area away from naked
flames or any possible sources of sparks to
eliminate the risk of explosion and fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.

BATTERY


Starting from another battery



- connect the red cable to the metal
point A
then to the positive (+) terminal
of the slave battery B
,

- connect one end of the green or black
cable to the negative (-) terminal of the
slave battery B
,

- connect the other end of the green or
black cable to the earth point C
on your
vehicle,

- operate the starter, let the engine run,

- wait for the engine to return to idle, then
disconnect the cables.

14
3





Battery
QUICK HELP
8


The batteries contain harmful
substances such as sulphuric acid and
lead. They must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
Take used batteries to a special collection
point.


It is advisable to disconnect the negative (-)
terminal of the battery if the vehicle is not to be
used for a period of more than one month.


Before disconnecting the battery, you
must wait for 2 minutes after switching off
the ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
PEUGEOT dealer.
If the battery has been disconnected
for some time, it may be necessary to
reinitialise the following functions:


- the display parameters (date,
time, language, distance unit and
temperature unit),

- the radio stations,

- the central locking.
Some settings are cleared and must be
reprogrammed, consult a PEUGEOT.
If your vehicle is fitted with a tachograph or
an alarm, disconnection of the negative (-)
terminal of the battery (located under the
floor on the left-hand side, in the cab) is
recommended if the vehicle is not to be used
for a period of more than 5 days.

14
7
QUICK HELP
8


Changing a wheel
PUNCTURE REPAIR KIT

Procedure



- Apply the parking brake. Unscrew the
tyre valve cap, remove the filling hose B
and screw the ring E
onto the tyre valve,
- start the engine,

- insert the connector G
into the nearest
power socket on the vehicle,

- switch on the compressor by placing the
switch F
in position I
(on),

- inflate the tyre to a pressure of 4 bars.
To obtain a more accurate reading, you are
advised to check the pressure value on the
pressure gauge H
, with the compressor off.

- check that the switch F
on the
compressor is in position 0 (off), This temporary puncture repair kit is located
at the front of the passenger compartment.
It consists of:


- a cartridge A
, containing the sealant
fluid, equipped with:


●
a filling hose B
,

●
a sticker C
indicating "max. 80 km/h",
which the driver must affix in full view
(on the dashboard) after repairing
the tyre,

- a quick guide to use of the repair kit,

- a compressor D
equipped with a
pressure gauge and unions,

- adaptors, for the inflation of various
items.

153
QUICK HELP
8
Changing a fuse
The three fuseboxes are placed in the
dashboard on the passenger’s side, in
the driver’s door pillar and in the engine
compartment.
Descriptions are given only for fuses that
can be changed by the user. For all other
work on the fuses, go to a PEUGEOT dealer
or a qualified workshop.

Removing and fitting a fuse

Before changing a fuse, the cause of the
fault must be found and rectified. The fuse
numbers are indicated on the fusebox.
Always replace a failed fuse with a fuse
of the same rating.
CHANGING A FUSE

PEUGEOT declines to accept any
responsibility for expenses incurred for
repairs to your vehicle or for any malfunctions
resulting from the installation of additional
accessories which are not supplied or
recommended by PEUGEOT the manufacturer
and which are not installed in accordance with
its instructions, in particular when the combined
consumption of all of the additional equipment
connected exceeds 10 milliamperes.
Good
Failed
Motor trade professionals: for compete
information on the fuses and relays,
refer to the diagrams in the workshop
procedure documents available at dealers.

156


Changing a fuse


FUSES IN THE ENGINE
COMPARTMENT


- Remove the nuts and tilt the box to
access the fuses.

Fuses


A (amps)

Allocation


1


40
ABS pump supply


2


50
Diesel pre-heater unit


3


30
Ignition switch


4


30
Headlamp washer pump


8


40
Cab fan unit


9


15
Rear 12 V socket


10


15
Horn


14


15
Front 12 V socket


15


10
Cigarette lighter


20


30
Screenwash pump


21


15

Fuel pump supply


24


15
Additional panel for ambulance - Mirrors


30


15
Demisting

158


Having your vehicle towed


BEING TOWED

Without liftin
g(four wheels on the ground)

You must always use a towing bar.
From the rear

Hook the bar onto the rigid eye located
under the bumper.


From the front

The removable towing eye is located in the
box under the front passenger seat.
Unclip the cover using a flat tool.
Screw the removable towing eye in fully.
Place the gear lever in neutral. Failure to
observe this special condition may result in
damage to certain braking components and
the absence of braking assistance when
the engine is re-started.
With lifting(2 wheels only on the ground)

It is preferable to lift the vehicle using
professional lifting equipment.
When being towed with the engine
off, there is no braking or steering
assistance.

Environment
ENVIRONMENT

With you, PEUGEOT acts to protect the
environment.
We invite you to visit the www.peugeot.com

website. As the driver, you also can contribute to
protecting the environment by following
certain rules:


- adopt a preventive style of driving,
without frequent and harsh acceleration,

- observe the service intervals; we
recommend that services are carried out
by a PEUGEOT dealer, authorised to
collect used batteries and fluids,

- in order to preserve the reliability of the
engine and emission control systems, do
not use engine oil additives. Refer to information in this handbook
on eco-driving (at the end of section 1).
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TECHNI
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TECHNICAL DATA