motor Peugeot Boxer 2016 User Guide

264
boxer_en_Chap11_Particularites_ed01-2015
SErVIc I n G
r eservoir
Check and top up the fluid level regularly. Replace the fluid
annually. Replace the fluid if it contains water.
Check the condition of the hydraulic hose and the sealing of the
hydraulic system regularly.
Pump and motor
Requires no servicing, the ball bearings are lubricated for life and
the plain bearings by the pumped fluid.
Lubrication
the tipper body and ram pivots do not have grease nipples.
Lubricate regularly the hinges and retainers for the tipper body sides
as well as the catches for the rear tipper body side.
Sub-chassis and tipper body
For maximum life, we recommend that you clean your tipper body
by washing it down regularly with hose.
touch-in the paint chips quickly to avoid the spread of rust.
After 8 months of use, check the tightening torque of the


fixings of the underbody to the chassis (following the
recommendations of the body converter).
cleaning the valve slider
● Remove the plug 244A taking care to recover the ball.
●
Using a wide screwdriver
, remove the bore / piston bolt
assembly.
●

Check that the piston slides smoothly and remove any

impurities. Pass a magnet over if there is any swarf present.
●

Refit the assembly and ensure that the piston slides smoothly
.
Retain the ball with some grease on the plug for reassembly.
●

Bleed the hydraulic system.
Bleed the electro-hydraulic unit
● Remove the hexagonal plug 257.
●
Slacken by a half turn the bolt
587 located inside, using a
hexagonal 6 mm spanner.
●

Operate the electro-hydraulic unit for a few moments by

pressing the raise button.
●

The tipper body does not rise, or very slowly
. When fluid flows
from the orifice, the system is bled.
●

Retighten bolt
587 and refit the plug 257, check that the tipper
body lowers correctly.
tipper body

267
boxer_en_Chap11_Particularites_ed01-2015
SymptomElectricalHydraulic Verification / c heck
t

he unit operates but
does not generate
pressure. X
Valve slider jammed if no electrovalve on the unit.
Refer to the "Servicing" section.
X Pressure relief, adjustment, cleanliness.
X Pump seal failed.
X Motor / pump coupling.
X Pump loose on its bracket.
t

he hydraulic unit does
not operate. X
e

lectrovalve jammed, replace it or tighten the nut behind the strainer.
t

he control unit does
not operate. X
Check the connections and contacts.
e

mulsion in the
reservoir. X
Return pipe incorrectly fitted.
X Fluid level to low.
Fluid discharged from
the breather. X
too much fluid.
X Breather diaphragm tolerance a little wide, to be replaced.
Only valid for

u D2386 units.
t

he fuse blows when
going down. X
Replace the return valve winding.
SPeCIAL FeAtuReS
tipper body

5
3
EASE OF USE
and
COMFORT
Steering mounted controls
boxer-post-it_en_Chap03_Ergo-et-confort_ed01-2015
Activation
Operation
Once the function is activated, the system
operates as follows:
If the ambient light level is sufficient and/or if
the traffic conditions do not allow illumination
of the main beam headlamps:
Refer to the "Technology on board -
Vehicle configuration" section.
Flash the headlamps (going beyond the
point of resistance) to activate the function.
If the situation requires a change of
headlamp beam, the driver can take over at
any time.
 Flashing the headlamps again pauses
the function and the system changes to
"automatic illumination of headlamps"
mode.
The function is deactivated automatically
below 9 mph (15 km/h).
If main beam is still needed, flash the
headlamps again; main beam will then
remain on until the vehicle reaches a speed
of 25 mph (40 km/h).
Above 25 mph (40 km/h), the function is
reactivated automatically (provided that the
headlamps have not been flashed again in
the meantime, to change to dipped beam).
Deactivation
 Turn the lighting control stalk ring to the
" Dipped beam " position.
The system may suffer interference or
not work correctly:
- Under conditions of poor visibility
(falling snow, heavy rain or dense
fog, ...),
- If the windscreen is dirty, misted or
obscured (by a sticker, ...) in front
of the camera,
- If the vehicle is facing highly
reflective signs.
The system is not able to detect:
- Road users that do not have their
own lighting, such as pedestrians,
- Vehicles whose lighting is
obscured, such as when running
behind a safety barrier on a
motorway, for example,
- Vehicles at the top or bottom of a
steep slope, on winding roads, on
crossroads. - Dipped beam is maintained,
this indicator lamp comes on
in the instrument panel.
If the ambient light level is very low and the
traffic conditions permit:
- Main beam comes on
automatically: these
indicator lamps come
on in the instrument
panel.
 Turn the lighting control stalk
ring to this position.
 Activate the function with the MODE
button; in the "Automatic headlamp
dipping" menu, select "ON".