Engine Peugeot Boxer 2016 Workshop Manual

143
boxer_en_Chap08_Aide-Rapide_ed01-2015
Access to the battery
unscrew the 6 access cover retaining
screws.
Lift of
f or remove completely the access
cover.
Press lever 1 downwards to spread the
clamp.
Remove the terminal 2 from the negative (-)
post.
t
he batteries contain harmful
substances such as sulphuric acid and
lead.
t
hey must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
take used batteries to a special collection

point.
t

he charging operation must be carried
out in a ventilated area away from
naked flames or any possible sources of
sparks to eliminate the risk of explosion
and fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.
Proceed with a slow charge charge at low
current for a maximum pf about 24 hours to
avoid damaging the battery. Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
P
euge O t
dealer or a qualified workshop.
Discharged battery
QuICK HeLP
8

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boxer_en_Chap08_Aide-Rapide_ed01-2015
the three fuseboxes are located in the
dashboard on the left-hand side, in the
right-hand side pillar and in the engine
compartment.
t

he descriptions provided cover only the
fuses that can be replaced by the user. For
any other replacement, go to a P
euge O t

dealer or a qualified workshop.
removing and fitting a fuse
Before changing a fuse, the cause of the
fault must be found and rectified.
t
he fuse
numbers are indicated on the fusebox.
Always replace a faulty fuse with a fuse
of the same rating.
cHAnGInG A F u SEPeugeOt does not accept any
responsibility for expenses incurred
by repairs to your vehicle or for any
malfunctions resulting from the installation
of additional accessories which are not
supplied or recommended by P
euge O t
and

which are not installed in accordance with its
instructions, in particular when the combined
consumption of all of the additional
equipment connected exceeds
10 milliamperes.
Good
Failed
Information for technicians: for
complete information on the fuses and
relays, refer to the wiring diagrams in the
workshop procedures via the P
euge
O
t

dealer network.
dashboard, left-hand side,
fuses
Remove the bolts and tilt the box to access
the fuses.
Failed fuse
QuICK HeLP
8

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boxer_en_Chap08_Aide-Rapide_ed01-2015
Fuses in the engine
compartment
Remove the nuts and tilt the box to access
the fuses.
r
efit the cover carefully after checking or
replacing fuses. Fuses
A (amps) Allocation
1 40ABS pump supply
2 50Diesel pre-heat unit
3 30Ignition switch - Starter motor
4 40Fuel heater
5 20/50Cabin ventilation with additional programmable heating
(battery +)
6 40/60Cabin fan maximum speed (battery +)
7 40/50/60 Cabin fan minimum speed (battery +)
8 40Cabin fan assembly (ignition switch +)
9 15Rear 12 V socket (battery +)
10 15Horn
11 -Not used
14 15Front 12 V socket (battery +)
15 15Cigarette lighter (battery +)
16 -Not used
17 -Not used
18 7.5
e

ngine management control unit (battery +)
19 7.5Air conditioning compressor
20 30Screenwash/headlamp wash pump
21 15Fuel pump supply
22 -Not used
23 30ABS electrovalves
24 7.5Auxiliary switch panel - Door mirror controls and folding
(ignition switch +)
30 15Door mirror heating
Failed fuse

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boxer_en_Chap08_Aide-Rapide_ed01-2015
PuncturE rEPAIr KItrepairing the tyre
- Apply the parking brake.
- u nscrew the tyre valve cap, remove the
filling hose B and screw the ring E onto
the valve. -

Start the engine.
-
Insert the connector G
into the nearest
power socket on the vehicle.
-

Switch on the compressor by placing the

switch F in position "I" (on).
-

Inflate the tyre to a pressure of 5 bar
.
to obtain a more accurate reading, you are


advised to check the pressure value on the
pressure gauge H , with the compressor off.
-

Check that the switch
F on the
compressor is in position "0" (off).t
his temporary puncture repair kit stowed
in a bag located in one of the front door
pockets.
It consists of:
-

a cartridge

A , containing the sealant
fluid, equipped with:
●

a filling hose

B ,
●

a sticker

c
indicating "max. 80 km/h",


which the driver must affix in full view
(on the dashboard) after repairing
the

tyre,
-

a quick guide to use of the repair kit,
-


a compressor

d
equipped with a


pressure gauge and unions,
-

adaptors, for the inflation of various


items.
Puncture
QuICK HeLP
8

163
boxer_en_Chap08_Aide-Rapide_ed01-2015
toWI n G
t
owing the vehicle
the removable towing eye is located in the
tool box under the front passenger seat.
u

nclip the cover using a flat tool.
Screw the removable towing eye in fully.
Attach the approved towing arm to to the
removable towing eye.
Place the gear lever in neutral.
towing another
vehicle
the fixed towing eye is located on the right
below the bumper .
Attach the approved towing arm to the fixed
eye.
Failure to observe this requirement
may result in damage to certain braking
components and the lack of some braking
assistance systems when the engine is
re-started.
General recommendations
Observe the legislation in force in your
country.
e

nsure that the weight of the towing vehicle
is higher than that of the towed vehicle.
t

he driver must remain at the wheel of the
towed vehicle and must have a valid driving
licence.
When towing a vehicle with all four wheels
on the ground, always use an approved
towing arm; rope and straps are prohibited.
t

he towing vehicle must move off gently.
When towing a vehicle with the engine off,
there is no longer any power assistance for
braking or steering.
In the following cases, you must always call
on a professional recovery service:
-

vehicle broken down on a motorway or

fast road,
-

four-wheel drive vehicle,
-


when it is not possible to put the

gearbox into neutral, unlock the
steering, or release the parking brake,
-

towing with only two wheels on the

ground,
-

where there is no approved towing arm

available...
Being towed or towing
QuICK HeLP
8

177
boxer_en_Chap09_Caracteristiques-techniques_ed01-2015
Quality of the fuel used for diesel engines
the Diesel engines are perfectly compatible with biofuels which conform t\
o current and future european standards (Diesel fuel which
complies with standard e N 590 mixed with a biofuel which complies with standard e N 14214) available at the pumps (containing up to 5%
Fatty Acid Methyl
e ster).
EnGInES And GEArBoxES
diesel engine 2.0 litre BlueH d i 1102.0 litre BlueHdi 110 S&S
2.0 litre BlueHdi 130
2.0 litre BlueHdi 130 S&S
2.0 litre BlueHdi 160
2.0 litre BlueHdi 160 S&S2.0 litre Hdi 160
Gearbox Manual
(6-speed)
Maximum power (hp) 11
0 130 160160
eu

standard maximum power (kW) 809611 8 120
Cubic capacity (cc) 1 9971 9971 9971 997
Bore x stroke (mm) 85 x 8885 x 8885 x 8885 x 88
Maximum power engine speed (rpm) 3 5003 7503 7503 750
eu

standard maximum torque (Nm) 300340350340
Maximum torque engine speed (rpm) 1 5001 7501 7502 000
Fuel DieselDieselDieselDiesel
Catalytic converter Ye sYe sYe sYe s
Particle filter Ye sYe sYe sYe s
e

ngine oil capacity (in litres)
after draining and replacing the filter 6.6
6.66.65.25
Diesel engines
9
teCHNICAL DAtA

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boxer_en_Chap09_Caracteristiques-techniques_ed01-2015
diesel engine 2.2 litre H d i 1102
.2 litre H d i 130
2.2 litre e-H
d i 1302.2 litre H d i 150
2.2 litre e-H
d i 1503 litre Hdi 180
Gearbox Manual

(6-speed)
Maximum power (hp) 11
0 120 130150180
eu

standard maximum power (kW) 81889611 0 130
Cubic capacity (cc) 2 1982 198 21982 999
Bore x stroke (mm) 86 x 94.686 x 94.686 x 94.6 95.8 x 104
Max power engine speed (rpm) 3 5003

500 3

500 3 600
eu

standard max torque (Nm) 250320320400
Max torque engine speed (rpm) 1

500 2

000 2

000 1 400
Fuel DieselDieselDieselDiesel
Catalytic converter Ye sYe sYe sYe s
Particle filter Ye sNoYe s Ye sYe s
e

ngine oil capacity (in litres)
after draining and replacing the oil filter 6.2
6.46.26.2 9
t

he B30 biofuel can be used in certain Diesel engines; however, this use is subject to strict application of the special servicing con\
ditions
given in the warranty and maintenance record. Contact a P
euge
O
t
dealer or a qualified workshop.
t

he use of any other type of (bio)fuel (vegetable or animal oils, pure\
or diluted, domestic fuel...) is strictly prohibited (risk of damage to the
engine and fuel system).
Diesel engines

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boxer_en_Chap09_Caracteristiques-techniques_ed01-2015
WEIGHtS And to WE d L o A d S
Refer to your registration certificate and the vehicle's chassis plate.
In each country, it is imperative that the towed loads permitted by local legislation a\
re complied with. For information regarding your
vehicle's towing possibilities and its gross train weight, contact a P
euge O t
dealer
.
t

he maximum authorised speed is reduced when towing (comply with the leg\
islation in force in your country).
High ambient temperatures may result in a reduction in the performance o\
f the vehicle, to protect the engine. When the ambient
temperature is higher than 37 °C, limit the weight towed.
t

hese tables present the type-approved weights (in kg) according to the\
vehicle model and dimensions.
Load transfer
It is possible, if the towing vehicle has not reached its maximum permit\
ted weight (the g ross Vehicle Weight or g VW), it is possible to transfer this weight to the trailer.
In all cases, do not exceed the trailer weight or the maximum weight for\
the vehicle plus trailer (the
g ross
train W
eight or gt W) indicated.
Observe the towing limits of your vehicle.
Minibus
d

imensions Model name GVW
u

nbraked trailer
r
ecommended nose weight
L3 H2 4404 005 X X
L4 H2 4424 250 X X
c

ombi 5-6 seat
d

imensions Model name GVW
u

nbraked trailer
r
ecommended nose weight
L1 H1 330
3 000 750 100
333 3 300 750 100
L2 H2 333
3 300 750 100
435 3 500 750 120
c

ombi 7-8-9 seat
d

imensions Model name GVW
u

nbraked trailer
r
ecommended nose weight
L1 H1 3303 150 750 100
L2 H2 3333 300 750 100
Weights
9
teCHNICAL DAtA

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boxer_en_Chap10a_Autoradio_Fiat-tactile-1_ed01-2015
touch screen Audio-telematic system
Multimedia audio system - Bluetooth® telephone - GPS navigation
Contents
First steps
1 84
glos

sary

185
Steering mounted controls

1
86
Menus
187
Radio


188
DAB (Digital Audio Broadcasting) radio

1
92
Media


19 4
Navigation
2

02
te

lephone

206
Vehicle information
2

10
Settings


212
Voice commands

2
22
th

e system is protected in such a way that it will only operate in
your vehicle. As as safety measure, the driver must only carry out operations
which require prolonged attention while the vehicle is stationary.
When the engine is switched off and to prevent discharging of
the battery, the system switches off following the activation of
the energy economy mode.
touch Screen Audio - telematic System
AuDIO and teLeMAtICS
10

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boxer_en_Chap10b_Autoradio_Fiat-4_ed01-2015
Audio system
Multimedia audio system - Bluetooth® telephone
Contents
First steps 2 32
Steering mounted controls
23

3
Radio
234
Media


236
te

lephone
2
38
Settings
2

39
Voice commands

2
40
th

e system is coded in such a way that it will only operate in
your


vehicle. As a safety measure, the driver must only carry out operations
which require prolonged attention while the vehicle is stationary.
When the engine is not running and to prevent discharging of the
battery, the audio system may switch off following activation of
energy economy mode.
Audio System
AuDIO and teLeMAtICS
10