brake PEUGEOT BOXER DAG 2003 Owner's Manual

17-11-2003
Only use products recom-
mended by PEUGEOT.
To ensure best perform- ance from components as
important as the power steering andthe braking system, PEUGEOTselects and offers quite specificproducts.
CHECKS Battery
At the start of winter, have your bat-
tery checked by a PEUGEOT dealer. Air filter and passenger compartment filter Have the filter elements replaced
regularly. If you drive in dusty con-
ditions, change them twice asoften. Brake pads Brake pad wear depends on the style of driving, in particular for vehi-cles which are used in town, overshort distances. It may be necessary to check the thickness of the pads, even betweenservices. Handbrake Where the handbrake travel is too great or there is a reduction in theperformance of the system, thehandbrake should be adjusted, evenbetween services. Have the system checked by a
PEUGEOT dealer. Oil filter
Change the filter regularly, in accor- dance with the servicing schedule.
Fuel supply cut-off In a serious collision, a system pre- vents fuel from reaching the engine.
To re-establish the fuel supply, press the switch on the angle of the front
left-hand suspension assembly,under the bonnet.
PRACTICAL INFORMATION 135

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PRACTICAL INFORMATION
136
CHANGING A WHEEL Parking the vehicle 
Whenever possible, park the vehicle on level, stable and non-slippery ground.
 Apply the handbrake, switch offthe ignition and engage first orreverse gear (position Pfor the
automatic gearbox).
Tools The following tools are in a holder under the front passenger seat: 1 -Jack.
2 - Ratchet spanner.
3 - Spare wheel carrier access socket.
4 - Wheelbrace.
5 - Screwdriver (for removal of the grille when changing bulbs).
Access to the spare wheel The spare wheel is located in a carrier underneath the vehicle at
the rear. The two carrier support bolts are located near the outer edge of the
rear floor. 
Unclip the covers on the bolts.
 Slacken these two bolts using a ratchet spanner 2and the socket
3 .
 Lift the carrier to release theretaining hook using the wheel-brace 4.

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Removing the wheel Place a chock under the wheel diagonally opposite to the one tobe changed.
 Remove the trim, using thewheelbrace 4, pulling at the valve
passage hole.
 Loosen the wheel bolts using thewheelbrace 4.
 Place the jack 1in contact with
one of the four locating points E
on the sub-frame, (the one whichis closest to the wheel to bechanged).
 Extend the jack 1using the ratch-
et spanner 2until its base is in
contact with the ground. Ensurethat the centre line of the base ofthe jack is straight above thelocating point E. 
Raise the vehicle.
 Unscrew the bolts and removethe wheel.
Fitting a wheel  Position the wheel.
 Tighten the bolts by hand.
 Partly tighten the bolts using the wheelbrace 4.
 Fold the jack 1and remove it.
 Fully tighten the bolts using thewheelbrace 4.
 Replace the wheel trim, startingby placing the wheel trim notchopposite the valve, and press iton using the palm of the hand.
 Put the tools under the passen-ger seat and the wheel under thevehicle For your safety, always change the wheel:
Ð on level, stable, non-
slippery ground,
Ð with the handbrake on and the ignition switched off,
Ð with first or reverse gear engaged (position Pfor the
automatic gearbox),
Ð with the vehicle chocked. Never go underneath a vehicle that is supported only by a jack(use a ramp). After changing the wheel: Ð have the tightening of the bolts and the tyre pressure checked by a PEUGEOT dealer as soonas possible,
Ð have the punctured tyre repaired and refit it to the vehi-cle as soon as possible.
PRACTICAL INFORMATION 137

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Rear lights
1 - Brake lights (P 21 W).
2 - Reversing lights (P 21 W).
3 - Direction indicators (PY 21 W).
4 - Fog lamps/Side lights (P 21/4 W). 
Unscrew the two bolts Aand
release the unit,
 Disconnect the connector B,
 Unscrew the two bolts Cat the
rear of the unit,
 Change the faulty bulb.
PRACTICAL INFORMATION
140
Number plate lights (C 5 W) Insert a thin screwdriver into one of the external holes of the lens.
 Push it outwards to unclip it.
 Remove the lens.
 Unscrew the bolt and release theassembly towards the right to
extract the bulb holder.
 Change the faulty bulb.
Chassis cab lights (W 5 W) Unscrew the four bolts to gain access to the bulbs.
Third brake light (W 5 W) 
Unscrew the 2 fixing screws.
 Release the lamp unit by push- ing it outwards.
 Disconnect the connector.
 Squeeze the two tabs to release
the bulb holder.
 Change the faulty bulb.
 When refitting, ensure that thelamp unit seal has been put back
in place correctly.

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PRACTICAL INFORMATION
142
Fuse no. Rating
Functions
12 5 A Front and rear right side lights.
13 5 A Front and rear left side lights.
24 5 A Number plate and trailer lights - Side lights warning light - Lights stalk.
25 7.5 A Audio equipment.
26 7.5 A Brake lights.
27 7.5 A Electric mirrors - Cruise control - Telephone - Chronotachograph -
Remote control - Alarm.
31 10 A Reversing lights - Front fog lamps relay - Air conditioning relay - Heated mirrors relay - Heated rear screen relay - 12 volt socket.
32 15 A Audio equipment.
33 7.5 A Rear fog lamp.
35 7.5 A ABI - Electric window controls.
36 Ð Not used.
37 10 A Instrument panel.
39 10 A Interior lighting - EOBD diagnostic socket.
42 7.5 A ABS.
43 20 A Wash-wipe pump.
44 15 A Lighter.
46 Ð Not used.
49 20 A Headlamp wash pump.
50 7.5 A Air bags.
51 10 A PCS (Minibus).
52 20 A Front power socket.
53 10 A Direction indicators - Hazard lights - Instrument panel.
55 30 A Passenger compartment electric ventilator - Webasto unit -
Heating/air conditioning ventilation - Webasto heating ventilation - Webasto supply.
62 Ð Not used.
Left-hand fuse box

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2 LITRE INJECTIONVAN
Model codes:
290C 290CS 290M 290MH 290MHS 330C 330CS 330M 330MH 330MHS
¥ Kerb weight 1 695 1 730 1 735 1 745 1 780 1 695 1 730 1 735 1 745 1 780
¥ Gross vehicle weight (GVW) 2 900 2 900 2 900 2 900 2 900 3 300 3 300 3 300 3 300 3 300
¥ Payload 1 205 1 170 1 165 1 155 1 120 1 605 1 570 1 565 1 555 1 520
¥ Gross train weight (GTW)* 4 900 4 900 4 900 4 900 4 900 5 300 5 300 5 300 5 300 5 300
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000
TECHNICAL DATA
154
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
2 LITRE INJECTION VAN
Model codes:
330LH 330LHS 350C 350CS 350M 350MH 350MHS 350LH 350LHS
¥ Kerb weight 1 815 1 865 1 765 1 800 1 785 1 795 1 830 1 865 1 915
¥ Gross vehicle weight (GVW) 3 300 3 300 3 500 3 500 3 500 3 500 3 500 3 500 3 500
¥ Payload 1 485 1 435 1 735 1 700 1 715 1 705 1 670 1 635 1 585
¥ Gross train weight (GTW)* 5 300 5 300 5 500 5 500 5 500 5 500 5 500 5 500 5 500
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000
Recommended nose weight: 80 kg

TECHNICAL DATA155
2 LITRE INJECTION
CHASSIS CHASSIS DOUBLE PLATFORM PLATFORM DOUBLE CAB CAB CAB CAB
Model codes: 330L 350L 350L 330L 350L 350L ¥ Kerb weight 1 565 1 615 1 770 1 795 1 845 1 950
¥ Gross vehicle weight (GVW) 3 300 3 500 3 500 3 300 3 500 3 500
¥ Payload 1 735 1 885 1 730 1 505 1 655 1 550
¥ Gross train weight (GTW)* 5 300 5 500 5 500 5 300 5 500 5 500
¥ Unbraked trailer 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2 000 2 000 2 000 2 000 2 000 2 000
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
2 LITRE INJECTIONFLAT FLOOR COMBI MINIBUS CAB
Model codes: 330L 350L 290C 330M 330MH 290C 330MH ¥ Kerb weight 1 530 1 580 1 805 1 845 1 945 1 925 2 065
¥ Gross vehicle weight (GVW) 3 300 3 500 2 900 3 300 3 300 2 900 3 300
¥ Payload 1 770 1 920 1 095 1 455 1 355 975 1 235
¥ Gross train weight (GTW)* 5 300 5 500 4 900 5 300 5 300 4 900 5 300
¥ Unbraked trailer 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2 000 2 000 2 000 2 000 2 000 2 000 2 000
Recommended nose weight: 80 kg
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TECHNICAL DATA
156
2 LITRE TURBO HDI
VAN
Model codes:
290C 290CS 290M 290MH 290MHS 330C 330CS 330M 330MH 330MHS
¥ Kerb weight 1 755 1 790 1 795 1 805 1 840 1 755 1 790 1 795 1 805 1 840
¥ Gross vehicle weight (GVW) 2 900 2 900 2 900 2 900 2 900 3 300 3 300 3 300 3 300 3 300
¥ Payload 1 145 1 110 1 105 1 095 1 060 1 545 1 510 1 505 1 495 1 460
¥ Gross train weight (GTW)* 4 500 4 500 4 500 4 500 4 500 4 900 4 900 4 900 4 900 4 900
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h). 2 LITRE TURBO HDI
CHASSIS CAB
Model codes: 290C 290M 330C 330M 330L ¥ Kerb weight 1 600 1 610 1 600 1 610 1 625
¥ Gross vehicle weight (GVW) 2 900 2 900 3 300 3 300 3 300
¥ Payload 1 300 1 290 1 700 1 690 1 675
¥ Gross train weight (GTW)* 4 500 4 500 4 900 4 900 4 900
¥ Unbraked trailer 750 750 750 750 750
¥ Braked trailer (within GTW) 1 600 1 600 1 600 1 600 1 600
Recommended nose weight: 80 kg
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TECHNICAL DATA157
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h). 2 LITRE TURBO HDI
BARE CHASSIS COMBI MINIBUS
Model codes: 290C 330C 330M 330L 290C 330M 290C ¥ Kerb
weight 1 310 1 310 1 320 1 335 1 865 1 905 1 985
¥ Gross vehicle weight (GVW) 2 900 3 300 3 300 3 300 2 900 3 300 2 900
¥ Payload 1 590 1 990 1 980 1 965 1 035 1 395 915
¥ Gross train weight (GTW)* 4 500 4 900 4 900 4 900 4 500 4 900 4 500
¥ Unbraked trailer 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 1 600 1 600 1 600 1 600 1 600 1 600 1 600
2 LITRE TURBO HDIPLATFROM CAB FLAT FLOOR CAB
Model codes: 290C 290M 330C 330M 330L 290C 290M 330C 330M 330L
¥ Kerb weight 1 780 1 815 1 780 1 815 1 855 1 555 1 570 1 555 1 570 1 590
¥ Gross vehicle weight (GVW) 2 900 2 900 3 300 3 300 3 300 2 900 2 900 3 300 3 300 3 300
¥ Payload 1 120 1 085 1 520 1 485 1 445 1 345 1 330 1 745 1 730 1 710
¥ Gross train weight (GTW)* 4 500 4 500 4 900 4 900 4 900 4 500 4 500 4 900 4 900 4 900
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600 1 600
Recommended nose weight: 80 kg

TECHNICAL DATA
158
2.2 LITRE TURBO HDI
VAN
Model codes:
290C 290CS 290M 290MH 290MHS 330C 330CS 330M 330MH 330MHS
¥ Kerb weight 1 825 1 860 1 865 1 875 1 910 1 825 1 860 1 865 1 875 1 910
¥ Gross vehicle weight (GVW) 2 900 2 900 2 900 2 900 2 900 3 300 3 300 3 300 3 300 3 300
¥ Payload 1 075 1 040 1 035 1 025 990 1 475 1 440 1 435 1 425 1 390
¥ Gross train weight (GTW)* 4 900 4 900 4 900 4 900 4 900 5 300 5 300 5 300 5 300 5 300
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000
Weights and towing loads (in kg)
* The speed of a towing vehicle is limited to 60 mph (100 km/h).
2.2 LITRE TURBO HDI VAN
Model codes:
330LH 330LHS 350C 350CS 350M 350MH 350MHS 350LH 350LHS
¥ Kerb weight 1 945 1 995 1 895 1 930 1 915 1 925 1 960 1 995 2 045
¥ Gross vehicle weight (GVW) 3 300 3 300 3 500 3 500 3 500 3 500 3 500 3 500 3 500
¥ Payload 1 355 1 305 1 605 1 570 1 585 1 575 1 540 1 505 1 455
¥ Gross train weight (GTW)* 5 300 5 300 5 500 5 500 5 500 5 500 5 500 5 500 5 500
¥ Unbraked trailer 750 750 750 750 750 750 750 750 750
¥ Braked trailer (within GTW) 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000
Recommended nose weight: 80 kg
17-11-2003