engine PONTIAC BONNEVILLE 2004 Owners Manual

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses and circuit
breakers. This greatly reduces the chance of damage
caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
The MaxiFuses are located in two fuse blocks, one in
the engine compartment and the other under the
rear seat. If a MaxiFuse should blow, have your vehicle
serviced by your dealer immediately.
Removing Fuses
You will nd a fuse puller attached in both of the fuse
blocks. Snap the wide end of the fuse puller on to
the fuse at the side indentations, then hold the puller
and pull the fuse out.
Engine Compartment Fuse Block
The engine compartment
fuse block is located in the
front of the engine
compartment on the
passenger’s side of the
vehicle. SeeEngine
Compartment Overview on
page 5-14for more
information on location. Lift
the cover to gain access.
Fuse 22 or 23 can be moved to the outer position to
enable the accessory power outlet or cigarette lighter
when the ignition is not on. See your dealer for
additional assistance, if needed.
5-101

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toPart D:
Recommended Fluids and Lubricants on page 6-25for more information.
Capacities
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.2 lbs 1.0 kg
Automatic Transaxle 7.4 quarts 7.0 L
Engine Cooling System 10.0 quarts 9.5 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 18.5 gallons 70.0 L
Wheel Nut Torque 100 lb-ft 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
3.8L 3800 V6 (L36) K Automatic 0.060 inch (1.52 mm)
5-109

Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your dealer.
Part GM Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 25096932 A1096C
Engine Oil Filter 25010792 PF-47
Fuel Filter 25121293 GF-627
Passenger Compartment Air Filter 25654414 —
Spark Plugs 12568387 41-101
Transaxle Filter 24206433 —
Windshield Wiper Blades 12463075 —
TypeShepherd’s Hook
Length22 inches (56.0 cm)
5-110

Engine Drive Belt Routing
5-111

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-13
Part B: Owner Checks and Services................6-19
At Each Fuel Fill..........................................6-19
At Least Once a Month.................................6-19At Least Twice a Year...................................6-20
At Least Once a Year...................................6-20
Part C: Periodic Maintenance Inspections.........6-23
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-23
Exhaust System Inspection............................6-23
Fuel System Inspection..................................6-23
Engine Cooling System Inspection...................6-24
Throttle System Inspection.............................6-24
Brake System Inspection................................6-24
Part D: Recommended Fluids and Lubricants......6-25
Part E: Maintenance Record...........................6-27
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended uids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure to
follow scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can
even affect the quality of the air we breathe. Improper
uid levels or the wrong tire ination can increase
the level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
6-2

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
You frequently tow a trailer or use a carrier on top
of your vehicle.
If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs rst).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).
Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transaxle Service (normal conditions).
Every 150 000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
rst). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
rst). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transaxle Service (normal conditions).
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
rst). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-19
andPart C: Periodic Maintenance Inspections on
page 6-23.
6-6

Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
*If your vehicle has the GM Oil Life System, a computer
system lets you know when to change the oil and
lter. This is based on engine revolutions and engine
temperature and not on mileage. Based on driving
conditions, the mileage at which an oil change will be
indicated can vary considerably. For the oil life system to
work properly, you must reset the system every time
the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
An ENGINE OIL CHANGE SOON message will come on.
Change your oil as soon as possible within the next two
times you stop for fuel. It is possible that, if you are driving
under the best conditions, the oil life system may not
indicate that an oil change is necessary for over a year.
However, your engine oil and lter must be changed at
least once a year and at this time the system must be
reset. It is also important to check your oil regularly and
keep it at the proper level.If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See Engine Oil on
page 5-16 for information on resetting the system.
Whenever the tires are rotated, the Check Tire Pressure
System must be reset.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-24.
3,000 Miles (5 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
6,000 Miles (10 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-70for proper rotation pattern and additional
information.(See footnote .) (See footnote +.)
6-7

9,000 Miles (15 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
12,000 Miles (20 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-70for proper rotation pattern and additional
information.(See footnote .) (See footnote +.)
15,000 Miles (25 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.An Emission Control Service.
(See footnote †.)
18,000 Miles (30 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-70for proper rotation pattern and additional
information.(See footnote .) (See footnote +.)
21,000 Miles (35 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
24,000 Miles (40 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-70for proper rotation pattern and additional
information.(See footnote .) (See footnote +.)
27,000 Miles (45 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
6-8