check engine PONTIAC BONNEVILLE 2004 Service Manual

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
rst). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transaxle Service (normal conditions).
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
rst). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-19
andPart C: Periodic Maintenance Inspections on
page 6-23.
6-6

Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
*If your vehicle has the GM Oil Life System, a computer
system lets you know when to change the oil and
lter. This is based on engine revolutions and engine
temperature and not on mileage. Based on driving
conditions, the mileage at which an oil change will be
indicated can vary considerably. For the oil life system to
work properly, you must reset the system every time
the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
An ENGINE OIL CHANGE SOON message will come on.
Change your oil as soon as possible within the next two
times you stop for fuel. It is possible that, if you are driving
under the best conditions, the oil life system may not
indicate that an oil change is necessary for over a year.
However, your engine oil and lter must be changed at
least once a year and at this time the system must be
reset. It is also important to check your oil regularly and
keep it at the proper level.If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See Engine Oil on
page 5-16 for information on resetting the system.
Whenever the tires are rotated, the Check Tire Pressure
System must be reset.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-24.
3,000 Miles (5 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
6,000 Miles (10 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-70for proper rotation pattern and additional
information.(See footnote .) (See footnote +.)
6-7

99,000 Miles (165 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occurs rst).An Emission Control Service.
(See footnote *.)
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.
❑Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of
these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you have not used your vehicle under severe service
conditions listed previously and, therefore, have not
changed your automatic transaxle uid, change both the
uid and lter.
150,000 Miles (240 000 km)
❑Drain, ush and rell cooling system (or every
60 months since last service, whichever occurs rst).
SeeEngine Coolant on page 5-26for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.An Emission
Control Service.
Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-19
andPart C: Periodic Maintenance Inspections on
page 6-23.
6-13

Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
*If your vehicle has the GM Oil Life System, a computer
system lets you know when to change the engine oil
and lter. This is based on engine revolutions and
engine temperature, and not on mileage. Based
on driving conditions, the mileage at which an oil change
will be indicated can vary considerably. For the oil life
system to work properly, you must reset the system
every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is necessary.
An ENGINE OIL CHANGE SOON message will come on.
Change your oil as soon as possible within the next two
times you stop for fuel. It is possible that, if you are driving
under the best conditions, the oil life system may not
indicate that an oil change is necessary for over a year.However, your engine oil and lter must be changed at
least once a year and at this time the system must be
reset. It is also important to check your oil regularly and
keep it at the proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See Engine Oil on
page 5-16for information on resetting the system.
Whenever the tires are rotated, the Check Tire Pressure
System must be reset.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-24.
7,500 Miles (12 500 km)
❑Change engine oil and lter (or every 12 months,
whichever occurs rst).An Emission Control
Service. (See footnote *.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-70for proper rotation pattern and additional
information.(See footnote .) (See footnote +.)
6-14

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specied to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-16for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-26for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary. See
Windshield Washer Fluid on page 5-40for further details.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are inated
to the correct pressures. Do not forget to check your
spare tire. SeeTires on page 5-58for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-73for further details.
6-19

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-32if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-32if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-21

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
The key should turn to OFF only when the shift lever
is in PARK (P).
The key should come out only in OFF.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-22

Check
Engine Light...............................................3-48
Gages Warning Light...................................3-54
Tire Pressure System...................................5-68
Checking Coolant............................................5-27
Checking Engine Oil........................................5-16
Checking Things Under the Hood......................5-12
Chemical Paint Spotting...................................5-97
Child Restraints
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-32
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-42
Older Children.............................................1-29
Securing a Child Restraint Designed for the
LATCH System........................................1-44
Securing a Child Restraint in a Rear Seat
Position..................................................1-44
Securing a Child Restraint in the Center Front
Seat Position...........................................1-47
Securing a Child Restraint in the Right Front
Seat Position...........................................1-47
Top Strap...................................................1-40
Top Strap Anchor Location............................1-41
Where to Put the Restraint...........................1-38
Chime Level Adjustment.................................3-109
Choosing Your Zone Number............................3-71
Cigarette Lighter.............................................3-26Cleaning
Inside of Your Vehicle..................................5-91
Outside of Your Vehicle................................5-94
Underbody Maintenance...............................5-97
Weatherstrips..............................................5-94
Cleaning Aluminum or Chrome-Plated Wheels.....5-96
Cleaning Exterior Lamps/Lenses.......................5-95
Cleaning Fabric/Carpet....................................5-91
Cleaning Glass Surfaces..................................5-93
Cleaning Interior Plastic Components.................5-93
Cleaning Leather............................................5-93
Cleaning the Top of the Instrument Panel...........5-93
Cleaning Tires................................................5-96
Cleaning Vinyl................................................5-93
Cleaning Windshield and Wiper Blades..............5-95
Climate Control System...................................3-27
Automatic...................................................3-29
Climate Controls Personalization....................3-35
Outlet Adjustment........................................3-34
Compact Spare Tire........................................5-90
Compass Accuracy..........................................3-72
Compass, Electronic........................................3-70
Console Shift Lever.........................................2-34
Content Theft-Deferrent....................................2-22
Control of a Vehicle.......................................... 4-6
Convenience Net............................................2-49
Coolant
Engine Temperature Gage............................3-47
Heater, Engine............................................2-28
3

Driving Through Deep Standing Water...............4-20
Driving Through Flowing Water.........................4-20
Driving with a Trailer.......................................4-43
E
Electrical System
Add-On Equipment.....................................5-100
Fuses and Circuit Breakers.........................5-101
Headlamp Wiring.......................................5-100
Power Windows and Other Power Options.......5-100
Removing the Rear Seat Cushion................5-104
Windshield Wiper Fuses.............................5-100
Electronic Compass.........................................3-70
Emergency Trunk Release Handle.....................2-18
Emissions Inspection and Maintenance
Programs...................................................3-51
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-45
Check and Service Engine Soon Light............3-48
Coolant......................................................5-26
Coolant Heater............................................2-28
Coolant Temperature Gage...........................3-47
Cooling System Inspection............................6-24
Drive Belt Routing......................................5-111
Engine Compartment Overview......................5-14
Exhaust.....................................................2-37Engine (cont.)
Oil .............................................................5-16
Overheating................................................5-29
Starting......................................................2-27
Engine Compartment Fuse Block.....................5-101
Engine Coolant Level Check.............................6-19
Engine Cooling When Trailer Towing..................4-45
Engine Oil Additives........................................5-19
Engine Oil Level Check...................................6-19
Entry Lighting.................................................3-18
Erasing HomeLink
®Buttons..............................2-47
Event Data Recorders (EDR)............................7-10
Express-Down Window....................................2-20
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-14
Exterior Lighting Battery Saver..........................3-17
F
Filter
Engine Air Cleaner......................................5-21
Finding a Program Type (PTY) Station
(RDS and XM™).................................3-78, 3-90
Finding a Station....................................3-75, 3-88
Finish Care....................................................5-95
Finish Damage...............................................5-96
Flash-To-Pass.................................................. 3-9
5

Flat Tire........................................................5-79
Flat Tire, Changing.........................................5-80
Fluid
Automatic Transaxle.....................................5-23
Power Steering...........................................5-39
Windshield Washer......................................5-40
FM Stereo....................................................3-106
Fog Lamps....................................................3-16
Following Distance..........................................4-43
Footnotes................................................6-7, 6-14
Front Reading Lamps......................................3-20
Front Storage Area.........................................2-48
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-11
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-56
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
System Inspection.......................................6-23
Fuses
Fuses and Circuit Breakers.........................5-101
Windshield Wiper.......................................5-100G
Gage
Check Gages Warning Light..........................3-54
Engine Coolant Temperature.........................3-47
Fuel..........................................................3-56
Oil Pressure...............................................3-52
Speedometer..............................................3-39
Tachometer.................................................3-40
Voltmeter Gage...........................................3-42
Garage Door Opener.......................................2-44
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
Gate Operator and Canadian Programming........2-47
Glove Box.....................................................2-48
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-7
Headlamp High/Low-Beam Changer.................... 3-9
Headlamp Wiring...........................................5-100
Headlamps....................................................5-53
Bulb Replacement.......................................5-52
Front Turn Signal and Parking Lamps.............5-54
Halogen Bulbs............................................5-52
6