engine PONTIAC G3 2010 Repair Manual

What to Do with Used Oil
Used engine oil contains certain elements that can be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good hand
cleaner. Wash or properly dispose of clothing or rags
containing used engine oil. See the manufacturer's
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it in
the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Recycle it by taking it to a
place that collects used oil.
Engine Air Cleaner/Filter
The engine air cleaner/filter is located in the engine
compartment on the passenger side of the vehicle. See
Engine Compartment Overview
on page 6‑14for more
information on location.
When to Inspect the Engine Air Cleaner/
Filter
Inspect the air cleaner/filter at the Maintenance II
intervals and replace it at the first oil change after each
50,000 mile (80 000 km) interval. See Scheduled
Maintenance
on page 7‑3for more information. If you
are driving in dusty/dirty conditions, inspect the filter at
each engine oil change.
6-19

How to Inspect the Engine Air Cleaner/
Filter
To inspect the engine air cleaner/filter, remove the filter
from the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt, a
new filter is required.
To inspect or replace the air cleaner/filter:
1. Remove the screws and lift off the cover.
2. Inspect or replace the engine air cleaner/filter.
3. Put the cover back on tightly and tighten thescrews. See
Scheduled Maintenance
on page 7‑3for
replacement intervals.
{WARNING:
Operating the engine with the air cleaner/filter off
can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
flames if the engine backfires. Use caution when
working on the engine and do not drive with the
air cleaner/filter off.
Notice: If the air cleaner/filter is off, dirt can easily
get into the engine, which could damage it. Always
have the air cleaner/filter in place when you are
driving.
6-20

Automatic Transmission Fluid
When to Check Automatic
Transmission Fluid
Check the automatic transmission fluid level at least
twice a year. Add fluid if needed. SeeScheduled
Maintenance on page 7‑3.
How to Check Automatic Transmission
Fluid
Because this operation can be a little difficult, you may
choose to have this done at the dealer/retailer service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice: Too much or too little fluid can damage your
transmission. Too much can mean that some of the
fluid could come out and fall on hot engine parts or
exhaust system parts, starting a fire. Too little fluid
could cause the transmission to overheat. Be sure
to get an accurate reading if you check your
transmission fluid. Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
.When outside temperatures are above
90°F (32°C).
.At high speed for quite a while.
.In heavy traffic
—especially in hot weather.
To get the right reading, the fluid should be at normal
operating temperature, which is 158°F to 176°F (70°C
to 80°C).
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it is colder than 50°F (10°C), you may have to
drive longer.
Checking the Fluid Level
Prepare the vehicle as follows: 1. Park the vehicle on a level place. Keep the engine running.
2. With the parking brake applied, place the shift lever in P (Park).
3. With your foot on the brake pedal, move the shift lever through each gear range, pausing for about
three seconds in each range. Then, position the
shift lever in P (Park).
4. Let the engine run at idle for three to five minutes.
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Then, without shutting off the engine, follow these
steps:1. Locate the automatic transmission dipstick which is located toward the front of the engine
compartment, near the power steering fluid
reservoir.
See Engine Compartment Overview
on page 6‑14for more information on location.
2. Pull out the dipstick and wipe it with a clean rag or paper towel.
3. Push the dipstick back in all the way, wait three seconds, and then pull it back out again.
4. Check both sides of the dipstick. The fluid shouldbe between MIN (A) and MAX (B) mark of the hot
area of the dipstick.
5. If the fluid level is in the acceptable range, push the dipstick back in all the way.
How to Add Automatic Transmission
Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See Recommended
Fluids and Lubricants on page 7‑12.
If the fluid level is low, add only enough of the proper
fluid to bring the level into the area between the two
dimples in the hot range on the dipstick.
1. Pull out the dipstick.
2. Using a long-neck funnel, add enough fluid at the dipstick hole to bring it to the proper level.
It does not take much fluid, generally less than one
pint (0.5 L). Do not overfill.
Notice: Use of the incorrect automatic transmission
fluid may damage the vehicle, and the damages may
not be covered by the vehicle's warranty. Always
use the automatic transmission fluid listed in
Recommended Fluids and Lubricants on page 7‑12.
3. After adding fluid, recheck the fluid level as described under “How to Check Automatic
Transmission Fluid” earlier in this section.
4. When the correct fluid level is obtained, push the dipstick back in all the way.
6-22

Manual Transmission Fluid
It is not necessary to check the transmission fluid level.
A transmission fluid leak is the only reason for fluid
loss. If a leak occurs, take the vehicle to the dealer/
retailer service department and have it repaired as soon
as possible. SeeRecommended Fluids and Lubricants
on page 7‑12for the proper fluid to use.
Hydraulic Clutch
There is one reservoir for both the brake and the
hydraulic clutch fluid. See Brakeson page 6‑34for
more information.
The hydraulic clutch linkage in the vehicle is
self-adjusting. The master cylinder reservoir is
filled with hydraulic fluid.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often to check the fluid level in the master cylinder
reservoir and for the proper fluid. See Scheduled
Maintenance
on page 7‑3and Recommended Fluids
and Lubricants on page 7‑12.
How to Check and Add Fluid
The reservoir is located near the back of the engine
compartment on the driver side of the vehicle. See
Engine Compartment Overview
on page 6‑14for more
information on location.
To check the fluid level, look on the side of the
reservoir. If the fluid reaches the MAX (A) mark on the
reservoir, the fluid level is correct. If the fluid does not
reach the MIN (B) mark on the reservoir, then fluid
needs to be added.
6-23

Cooling System
The cooling system allows the engine to maintain the
correct working temperature.
A. Electric Engine Cooling Fan
B. Coolant Surge Tank with Pressure Cap
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
6-24

{WARNING:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If you
do, you can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
Notice: Using coolant other than DEX‐COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at the first maintenance
service after each 30,000 miles (50 000 km) or
24 months, whichever occurs first. Any repairs
would not be covered by the vehicle warranty.
Always use DEX‐COOL
®(silicate‐free) coolant in
the vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a
problem with engine overheating, see Engine
Overheating on page 6‑30.
6-25

What to Use
{WARNING:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper
coolant mixture will. The vehicle's coolant warning
system is set for the proper coolant mixture. With
plain water or the wrong mixture, the engine could
get too hot but you would not get the overheat
warning. The engine could catch fire and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant.
Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing else
needs to be added. This mixture:
.Gives freezing protection down to −34°F (−37°C),
outside temperature.
.Gives boiling protection up to 265°F (129°C),
engine temperature.
.Protects against rust and corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine temperature. Notice:
If an improper coolant mixture is used, the
engine could overheat and be badly damaged. The
repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
Notice: If extra inhibitors and/or additives are used
in the vehicle's cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
See Recommended Fluids and Lubricants
on
page 7‑12for more information.
Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant surge
tank. If the coolant inside the coolant surge tank is
boiling, do not do anything else until it cools down.
If coolant is visible but the coolant level is not between
the Minimum and Maximum marks, add a 50/50 mixture
of clean, drinkable water and DEX-COOL
®coolant at
the coolant surge tank, but be sure the cooling system
is cool before this is done. See Engine Coolant
on
page 6‑25for more information.
6-26

The engine coolant surge tank is located in the rear of
the engine compartment on the driver side of the
vehicle. SeeEngine Compartment Overview
on
page 6‑14for more information on location.
{WARNING:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap —even a
little —when the engine and radiator are hot.
When the engine is cold, the coolant level should be
between the Maximum (A) and Minimum (B) marks on
the coolant surge tank. The level rises at engine
operation temperature and drops again when the engine
cools down.
The coolant should be between the Maximum (A) and
Minimum (B) marks, when the engine is cold. If it is not,
there could be a leak in the cooling system.
6-27

How to Add Coolant to the Coolant
Surge Tank
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
Notice: This vehicle has a specific coolant fill
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the surge tank
pressure cap —even a little —they can come out
at high speed. Never turn the cap when the
cooling system, including the surge tank pressure
cap, is hot. Wait for the cooling system and surge
tank pressure cap to cool if you ever have to turn
the pressure cap.
If no coolant is visible in the surge tank, add coolant as
follows: 1. Remove the coolant surge tank pressure cap when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise about two or two and one-half
turns.
If you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented out the
discharge hose.
6-28