brake PONTIAC G5 2007 Service Manual

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal
down while you:
Start your engine.
Shift into a gear.
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the
chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when
you are pulling a trailer. SeeScheduled
Maintenance on page 375for more on this.
Things that are especially important in trailer
operation are automatic transaxle uid (do not
overll), engine oil, drive belt, cooling system and
brake system.
Each of these is covered in this manual, and the
Index will help you nd them quickly. If you
are trailering, it is a good idea to review this
information before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat
during severe operating conditions. SeeEngine
Overheating on page 290.
264

Service........................................................ 268
Accessories and Modications................... 268
California Proposition 65 Warning.............. 269
Doing Your Own Service Work.................. 269
Adding Equipment to the Outside of
Your Vehicle.......................................... 270
Fuel............................................................. 270
Gasoline Octane........................................ 270
Gasoline Specications.............................. 271
California Fuel........................................... 271
Additives................................................... 272
Fuels in Foreign Countries........................ 273
Filling the Tank......................................... 274
Filling a Portable Fuel Container............... 276
Checking Things Under the Hood.............. 276
Hood Release........................................... 277
Engine Compartment Overview.................. 278
Engine Oil................................................. 279
Engine Oil Life System.............................. 282
Engine Air Cleaner/Filter............................ 284
Automatic Transaxle Fluid......................... 286
Manual Transaxle Fluid............................. 286
Hydraulic Clutch........................................ 286Engine Coolant.......................................... 287
Coolant Surge Tank Pressure Cap............ 290
Engine Overheating................................... 290
Cooling System......................................... 292
Windshield Washer Fluid........................... 297
Brakes...................................................... 298
Battery...................................................... 303
Jump Starting............................................ 304
Headlamp Aiming........................................ 309
Bulb Replacement....................................... 312
Halogen Bulbs........................................... 312
Headlamps, Front Turn Signal,
Sidemarker, and Parking Lamps............. 313
Center High-Mounted Stoplamp
(CHMSL)................................................ 315
Taillamps and Turn Signal Lamps
(Coupe)................................................. 316
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Sedan)......................... 316
Back-Up Lamps (Coupe)........................... 317
License Plate Lamp................................... 318
Replacement Bulbs................................... 318
Section 5 Service and Appearance Care
265

Service
Your dealer knows your vehicle best and wants you
to be happy with it. We hope you will go to your
dealer for all your service needs. You will get
genuine GM parts and GM-trained and supported
service people.
We hope you will want to keep your GM vehicle all
GM. Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and
safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems
like anti-lock brakes, traction control and stability
control. Some of these accessories may even
cause malfunction or damage not covered by
warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle. Your
GM dealer can accessorize your vehicle using
genuine GM Accessories. When you go to your
GM dealer and ask for GM Accessories, you will
know that GM-trained and supported service
technicians will perform the work using genuine
GM Accessories.
268

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite the
gasoline vapor. You can be badly burned
and your vehicle damaged if this occurs.
To help avoid injury to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside
a vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
Bring the ll nozzle in contact with
the inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
276

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 284.
B. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 279.
C. Engine Oil Dipstick (Out of View). See
“Checking Engine Oil” underEngine Oil on
page 279.
D. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 298andHydraulic
Clutch on page 286.
E. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 365.
F. Remote Positive (+) Terminal. SeeJump
Starting on page 304.
G. Remote Negative (−) Terminal. SeeJump
Starting on page 304.
H. Engine Coolant Surge Tank. SeeCooling
System on page 292.
I. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 297.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 278
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down
and check the level.
279

Automatic Transaxle Fluid
It is not necessary to check the transaxle uid
level. A transaxle uid leak is the only reason for
uid loss. If a leak occurs, take your vehicle to
the dealership service department and have
it repaired as soon as possible.
Change the uid and lter at the intervals listed
inAdditional Required Services on page 378,
and be sure to use the transaxle uid listed in
Recommended Fluids and Lubricants on page 385.
Notice:Use of the incorrect automatic
transaxle uid may damage your vehicle,
and the damages may not be covered by your
warranty. Always use the automatic transaxle
uid listed inRecommended Fluids and
Lubricants on page 385.
Manual Transaxle Fluid
It is not necessary to check the transaxle uid level.
A transaxle uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to the dealer
and have it repaired as soon as possible. See
Recommended Fluids and Lubricants on page 385
for the proper uid to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 298for more information.
286

Adding Washer Fluid
Open the cap with the
washer symbol on it.
Add washer uid
until the tank is full. See
Engine Compartment
Overview on page 278
for reservoir location.
Notice:
When using concentrated washer uid,
follow the manufacturer’s instructions
for adding water.
Do not mix water with ready-to-use washer
uid. Water can cause the solution to freeze
and damage your washer uid tank and
other parts of the washer system. Also,
water does not clean as well as washer
uid.
Fill your washer uid tank only
three-quarters full when it is very cold.
This allows for expansion if freezing
occurs, which could damage the tank
if it is completely full.
Do not use engine coolant (antifreeze) in
your windshield washer. It can damage your
washer system and paint.
Brakes
Brake Fluid
The brake master
cylinder and, on manual
transaxle vehicles, the
clutch hydraulic system
use the same reservoir.
The reservoir is lled
with DOT-3 brake uid.
SeeEngine Compartment Overview on page 278
for the location of the reservoir.
298

There are only two reasons why the brake uid
level in the reservoir might go down. The rst is that
the brake uid goes down to an acceptable level
during normal brake lining wear. When new linings
are put in, the uid level goes back up. The other
reason is that uid is leaking out of the brake and/or
clutch hydraulic system. If it is, you should have
the brake and/or clutch system xed, since a leak
means that sooner or later the brakes and/or clutch
will not work well, or will not work at all.
So, it is not a good idea to top off the brake/clutch
uid. Adding uid will not correct a leak. If you
add uid when the brake linings are worn, you
will have too much uid when you get new brake
linings. You should add or remove uid, as
necessary, only when work is done on the
brake/clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake and/or clutch
hydraulic system.
When the brake uid falls to a low level, the brake
warning light will come on. SeeBrake System
Warning Light on page 165.
299

What to Add
When you do need brake uid, use only DOT-3
brake uid. Use new brake uid from a sealed
container only. SeeRecommended Fluids
and Lubricants on page 385.
Always clean the brake uid reservoir cap and the
area around the cap before removing it. This
will help keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the
brake/clutch system, the brakes/clutch
may not work well, or they may not even
work at all. This could cause a crash.
Always use the proper brake uid.Notice:
Using the wrong uid can badly damage
brake/clutch system parts. For example, just
a few drops of mineral-based oil, such as
engine oil, in the brake/clutch hydraulic
system can damage brake/clutch system
parts so badly that they will have to be
replaced. Do not let someone put in the
wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can be
damaged. Be careful not to spill brake uid
on your vehicle. If you do, wash it off
immediately. SeeWashing Your Vehicle on
page 356.
300

Brake Wear
Your vehicle has front disc brakes and may have
rear drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that
make a high-pitched warning sound when the
brake pads are worn and new pads are needed.
The sound may come and go or be heard all
the time your vehicle is moving, except when
you are pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon the brakes will not work well. That
could lead to an accident. When you hear
the brake wear warning sound, have your
vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.Some driving conditions or climates may cause a
brake squeal when the brakes are rst applied
or lightly applied. This does not mean something
is wrong with the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to GM torque
specications.
If your vehicle has rear drum brakes, they do not
have wear indicators, but if you ever hear a rear
brake rubbing noise, have the rear brake linings
inspected immediately. Also, the rear brake drums
should be removed and inspected each time the
tires are removed for rotation or changing. When
you have the front brake pads replaced, have the
rear brakes inspected, too.
Brake linings should always be replaced as
complete axle sets.
301