cooling PONTIAC G5 2008 User Guide

What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost would not be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.If you have to add coolant more than four times a year,
have your dealer/retailer check your cooling system.
Notice:If you use extra inhibitors and/or additives
in your vehicle’s cooling system, you could
damage your vehicle. Use only the proper mixture
of the engine coolant listed in this manual for the
cooling system. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
Checking Coolant
The coolant surge tank is located in the engine
compartment on the driver’s side of the vehicle. See
Engine Compartment Overview on page 5-12for more
information on location.
5-20

Cooling System
When you decide it is safe to lift the hood, here is what
you will see:
A. Electric Engine Cooling Fan
B. Coolant Surge Tank and Pressure Cap{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing, and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling, do
not do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level should be at the COLD FILL line.
If it is not, you may have a leak at the pressure cap or
in the radiator hoses, heater hoses, radiator, water
pump, or somewhere in the cooling system.
2.2L L4 Engine shown, 2.4L L4 Engine similar
5-24

{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running.
If the engine is overheating, the fan should be running.
If it is not, your vehicle needs service.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the warranty. Always use
DEX-COOL
®(silicate-free) coolant in the vehicle.
5-25

How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
If you have not found a problem yet, check to see if
coolant is visible in the coolant surge tank. If coolant is
visible but the coolant level is not at the COLD FILL
line, add a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant at the coolant surge tank, but be
sure the cooling system, including the coolant surge tank
pressure cap, is cool before you do it. SeeEngine
Coolant on page 5-19for more information.If no coolant is visible in the coolant surge tank, add
coolant as follows:
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap — even a little — they
can come out at high speed. Never turn the
cap when the cooling system, including the
coolant surge tank pressure cap, is hot. Wait
for the cooling system and coolant surge tank
pressure cap to cool if you ever have to turn
the pressure cap.
5-26

{CAUTION:
Adding only plain water to the cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the
proper coolant mixture will. The vehicle’s
coolant warning system is set for the proper
coolant mixture. With plain water or the wrong
mixture, the engine could get too hot but you
would not get the overheat warning. The engine
could catch re and you or others could be
burned. Use a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
1. You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot. Turn the pressure cap slowly
counterclockwise about two or two and one-half
turns. If you hear a hiss, wait for that to stop.
This will let any pressure still left to be vented out
the discharge hose.
2. Then keep turning the
pressure cap slowly,
and remove it.
5-27

3. Fill the coolant surge tank with the proper mixture,
to the COLD FILL line. Wait about ve minutes,
then check to see if the level is below the COLD
FILL line. If the level is below the line, add additional
coolant to bring the level up to the line. Repeat this
procedure until the level remains constant at the
COLD FILL line for at least ve minutes.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fan.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the COLD FILL line, add more of the proper mixture
to the coolant surge tank until the level reaches
the COLD FILL line.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer/retailer, if necessary.
5-28

If you need to replace any of your wheels, wheel bolts,
wheel nuts, or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, wheel nuts, and TPMS
sensors for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts for replacement.Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-72for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has been
used or how far it has been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
5-69

Fuses Usage
SPARES Spares
Blank Blank
Blank Blank
REAR DEFOG Rear Defogger
COOL FAN2 Engine Cooling Fan High Speed
CRNK Starter
COOL FAN 1 Engine Cooling Fan Low Speed
BCM3 Body Control Module 3
BCM2 Body Control Module 2
FOG LAMP Fog Lamps
HORN Horn
RT HI BEAM Passenger Side High Beam Lamp
LT HI BEAM Driver Side High Beam Lamp
RT LO BEAM Passenger Side Low Beam Lamp
LT LO BEAM Driver Side Low Beam Lamp
DRL Daytime Running Lamps
FUEL PUMP Fuel Pump
EXH Exhaust Emissions
ENG VLV SOL Engine Valve Solenoid
INJ Injectors
AIR SOL Air Solenoid
Blank Blank
PCM/ECMPowertrain Control Module/Engine
Control Module
5-100

Fuses Usage
EPS Electric Power Steering
AIR PUMP AIR Pump
PRK LAMP Parking Lamps
WPR Windshield Wiper
IP IGN Ignition
A/C CLTCH Air Conditioning Clutch
CHMSL Center High Mount Stop Lamp
ABS2 Antilock Brake System 2
Blank Blank
ECM/TRANSEngine Control Module,
Transmission
BCK UP Back-Up Lamps
TRUNK/HTD
SEATSTrunk, Heated Seats
Blank Blank
Blank Blank
SDMSensing Diagnostic Module
(Airbags)
ABS3 Antilock Brake System 3
OUTLET Auxiliary Power Outlet
MIR Mirrors
DLC Data Link Connector
CNSTR VENT Canister VentRelays Usage
REAR DEFOG Rear Defogger
AIR SOL
(TURBO:
COOL FAN 2)Air Solenoid (L61)/Engine Cooling
Fan 2 (LNF)
WPR HI/LO Windshield Wiper High/Low Speed
CRNK Starter
COOL FAN 2
(TURBO:
COOL FANS)Engine Cooling Fan (L61, LE5)/
Engine Cooling Fans (LNF)
FUEL PUMP Fuel Pump
WPR ON/OFF Windshield Wiper On/Off
COOL FAN1 Engine Cooling Fans
PWR/TRN Powertrain
AIR PUMP AIR Pump
A/C CLTCH Air Conditioning Clutch
CHMSL Center High Mount Stop Lamp
RUN/CRNK Run, Crank
Misc. Usage
PLR Fuse Puller
5-101

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
2.2L L4 and 2.4L Engines 7.4 qt 7.0 L
Engine Oil with Filter
2.2L L4 and 2.4L L4 Engines 5.0 qt 4.7 L
Fuel Tank
2.2L L4 Engine (with NU6 emissions) sold new in CA, ME,
VT, NY, NH, MA (see your dealer/retailer for bordering states)13.5 gal 51.1 L
2.2L L4 Engine (without NU6 emissions) sold new in all other
states (see your dealer/retailer for more information)13.0 gal 49.2 L
2.4L Engine sold new in all states. 13.0 gal 49.2 L
5-102