cooling PONTIAC G5 2010 User Guide

{WARNING:
Heater and radiator hoses, and other engine parts,
can be very hot. Do not touch them. If you do, you
can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running. If
the engine is overheating, the fan should be running. If
it is not, your vehicle needs service. Notice:
Engine damage from running the engine
without coolant is not covered by the warranty.
Notice: Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 50 000 km (30,000 miles)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant in the
vehicle.
6-21

How to Add Coolant to the Coolant
Surge Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
If you have not found a problem yet, check to see if
coolant is visible in the coolant surge tank. If coolant is
visible but the coolant level is not at the COLD FILL
line, add a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant at the coolant surge tank, but
be sure the cooling system, including the coolant surge
tank pressure cap, is cool before you do it. See
Engine Coolant on page 6-24 for more information.
If no coolant is visible in the coolant surge tank,
add coolant as follows:
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap — even a little — they can
come out at high speed. Never turn the cap when
the cooling system, including the coolant surge
tank pressure cap, is hot. Wait for the cooling
system and coolant surge tank pressure cap to
cool if you ever have to turn the pressure cap.
6-22

{WARNING:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get
too hot but you would not get the overheat
warning. The engine could catch fire and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant.
Notice: In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol and
it will burn if the engine parts are hot enough. Do
not spill coolant on a hot engine.
1. You can remove the coolant surge tank pressure cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator hose, is
no longer hot. Turn the pressure cap slowly
counterclockwise about two or two and one-half
turns. If you hear a hiss, wait for that to stop. This will
let any pressure still left to be vented out the
discharge hose.
2. Then keep turning thepressure cap slowly,
and remove it.
6-23

3. Fill the coolant surge tank with the proper mixture,to the COLD FILL line. Wait about five minutes,
then check to see if the level is below the COLD
FILL line. If the level is below the line, add additional
coolant to bring the level up to the line. Repeat
this procedure until the level remains constant at the
COLD FILL line for at least five minutes.
4. With the coolant surge tank pressure cap off, start the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine cooling fan. By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the COLD FILL line, add more of the proper mixture
to the coolant surge tank until the level reaches
the COLD FILL line.
5. Then replace the pressure cap. Be sure the pressure cap is hand-tight and fully seated.
See your dealer/retailer, if necessary.
Engine Coolant
The cooling system in your vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, see Engine Overheating on
page 6-27.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to −34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
6-24

Notice:Using coolant other than DEX-COOL®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at the rst maintenance
service after each 30,000 miles (50 000 km) or
24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant in the
vehicle.
What to Use
Use a mixture of one-half clean, drinkable water and
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{WARNING:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get too
hot but would not get the overheat warning.
WARNING: (Continued)
WARNING: (Continued)
The engine could catch fire and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice: If an improper coolant mixture is used, the
engine could overheat and be badly damaged. The
repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and other
parts.
If you have to add coolant more than four times a year,
have your dealer/retailer check your cooling system.
Notice: If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
See Recommended Fluids and Lubricants on
page 7-10 for more information.
6-25

Each new wheel should have the same load-carrying
capacity, diameter, width, offset, and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts,
wheel nuts, or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, wheel nuts, and TPMS
sensors for your vehicle.
{WARNING:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous. It
could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.Notice:
The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
See Changing a Flat Tire on page 6-80 for more
information.
Used Replacement Wheels
{WARNING:
Putting a used wheel on the vehicle is dangerous.
You cannot know how it has been used or how far
it has been driven. It could fail suddenly and
cause a crash. If you have to replace a wheel, use
a new GM original equipment wheel.
6-69

FusesUsage
SPARES Spares
ABS Antilock Brake System
Blank Blank
Blank Blank
REAR DEFOG Rear Defogger
COOL FAN2 Engine Cooling Fan High Speed
CRNK Starter
COOL FAN 1 Engine Cooling Fan Low Speed
BCM3 Body Control Module 3
BCM2 Body Control Module 2
FOG LAMP Fog Lamps
HORN Horn
RT HI BEAM Passenger Side High Beam Lamp
LT HI BEAM Driver Side High Beam Lamp
RT LO BEAM Passenger Side Low Beam Lamp
LT LO BEAM Driver Side Low Beam Lamp
DRL Daytime Running Lamps
6-106

RelaysUsage
REAR DEFOG Rear Defogger
AIR SOL
(TURBO:
COOL FAN 2) AIR Solenoid (L61)/Engine Cooling
Fan 2 (LNF)
WPR HI/LO Windshield Wiper High/Low Speed
CRNK Starter
COOL FAN 2
(TURBO:
COOL FANS) Engine Cooling Fan (L61, LE5)/
Engine Cooling Fans (LNF)
FUEL PUMP Fuel Pump
WPR ON/OFF Windshield Wiper On/OffRelays Usage
COOL FAN 1 Engine Cooling Fan 1
PWR/TRN Powertrain
AIR PUMP AIR Pump
A/C CLTCH Air Conditioning Clutch
CHMSL Center High Mount Stop Lamp
RUN/CRNK Run, Crank
Misc. Usage
PLR Fuse Puller
6-108

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toRecommended
Fluids and Lubricants on page 7-10 for more information.
Application Capacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more information.
Cooling System 2.2L L4 Engine 7.4 qt7.0 L
Engine Oil with Filter 2.2L L4 Engine 5.0 qt4.7 L
Fuel Tank 2.2L L4 Engine (with NU6 emissions) 13.5 gal51.1 L
2.2L L4 Engine (without NU6 emissions) 13.0 gal49.2 L
6-109

•Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system must
be repaired and the fluid level checked.
•Engine air cleaner filter inspection (vehicles driven
in dusty conditions only). SeeEngine Air Cleaner/
Filter on page 6-18.
•Brake system inspection (or every 12 months,
whichever occurs first).
Maintenance II
•Perform all services described in Maintenance I.
•Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
•Engine cooling system inspection. Visual inspection
of hoses, pipes, fittings, and clamps and
replacement, if needed.
•Windshield wiper blade inspection for wear, cracking,
or contamination and windshield and wiper blade
cleaning, if contaminated. SeeWindshield and Wiper
Blades on page 6-98. Worn or damaged wiper blade
replacement. See Windshield Wiper Blade
Replacement on page 6-47 .
•Body hinges and latches, key lock cylinders, and
trunk lid hinges and latches lubrication. See
Recommended Fluids and Lubricants on page 7-10 .
More frequent lubrication may be required when
vehicle is exposed to a corrosive environment.
Applying silicone grease on weatherstrips with a
clean cloth makes them last longer, seal better, and
not stick or squeak.
•Restraint system component check. See Checking
the Restraint Systems on page 2-71 .
•Automatic transmission fluid level check and adding
fluid, if needed. SeeAutomatic Transmission Fluid
on page 6-19.
•Engine air cleaner filter inspection. See Engine Air
Cleaner/Filter on page 6-18 .
•Passenger compartment air filter replacement (or
every 12 months, whichever occurs first). More
frequent replacement may be required if vehicle is
driven regularly under dusty conditions.
7-4