brake PONTIAC G6 2008 Service Manual

Service............................................................5-4
Accessories and Modications..........................5-4
California Proposition 65 Warning.....................5-5
California Perchlorate Materials Requirements.....5-5
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of Your
Vehicle......................................................5-6
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-7
California Fuel...............................................5-7
Additives.......................................................5-8
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-11
Checking Things Under
the Hood....................................................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-21
Engine Oil Life System..................................5-24
Engine Air Cleaner/Filter................................5-26
Automatic Transmission Fluid
(3.9L Engine)............................................5-27Automatic Transmission Fluid
(2.4L L4, 3.5L and 3.6L V6 Engines)............5-30
Engine Coolant.............................................5-30
Pressure Cap...............................................5-33
Engine Overheating.......................................5-33
Overheated Engine Protection
Operating Mode........................................5-35
Cooling System............................................5-36
Power Steering Fluid.....................................5-40
Windshield Washer Fluid................................5-41
Brakes........................................................5-42
Battery........................................................5-45
Jump Starting...............................................5-46
Bulb Replacement..........................................5-51
Halogen Bulbs..............................................5-52
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-52
Center High-Mounted Stoplamp (CHMSL)
(Sedan)...................................................5-54
Center High-Mounted Stoplamp (CHMSL)
(Retractable Hardtop and Coupe).................5-54
Taillamps, Turn Signal, Sidemarker, Stoplamps
and Back-up Lamps (Sedan).......................5-55
Taillamps, Turn Signal, Sidemarker, Stoplamps
and Back-up Lamps (Coupe).......................5-56
Section 5 Service and Appearance Care
5-1

Service
For service and parts needs, visit your dealer/retailer.
You will receive genuine GM parts and GM-trained and
supported service people.
Genuine GM parts have one of these marks:
Accessories and Modications
When non-dealer/non-retailer accessories are added to
your vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags, braking,
stability, ride and handling, emissions systems,
aerodynamics, durability, and electronic systems like
antilock brakes, traction control and stability control.
Some of these accessories could even cause
malfunction or damage not covered by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle. Your
GM dealer/retailer can accessorize your vehicle using
genuine GM Accessories. When you go to your
GM dealer/retailer and ask for GM Accessories, you will
know that GM-trained and supported service technicians
will perform the work using genuine GM Accessories.
Also, seeAdding Equipment to Your Airbag-Equipped
Vehicle on page 1-73.
5-4

Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the handle with
this symbol on it. It is
located under the
instrument panel on
the driver’s side of the
vehicle.
5-12

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-26.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-21.
C. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” underEngine Oil on page 5-21.
D. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-30.
E. Pressure Cap. SeePressure Cap on page 5-33.F. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-42.
G. Battery. SeeBattery on page 5-45.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-41.
I. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-112.
5-15

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-26.
B. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-40.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-21.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-21.
E. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-30.F. Pressure Cap. SeePressure Cap on page 5-33.
G. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-42.
H. Battery. SeeBattery on page 5-45.
I. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-112.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-41.
5-17

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-26.
B. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-40.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-21.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-21.
E. Electric Engine Cooling Fans (Out of View). See
Cooling System on page 5-36.
F. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-30.
G. Pressure Cap. SeePressure Cap on page 5-33.H. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-42.
I. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid (3.9L Engine) on page 5-27or
Automatic Transmission Fluid (2.4L L4, 3.5L
and 3.6L V6 Engines) on page 5-30.
J. Battery. SeeBattery on page 5-45.
K. Underhood Fuse Block. SeeEngine Compartment
Fuse Block on page 5-112.
L. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-41.
5-19

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-26.
B. Engine Coolant Bleed Valve.
C. Power Steering Fluid. SeePower Steering Fluid on
page 5-40.
D. Automatic Transmission Fluid Dipstick (Out of View).
See “Checking the Fluid Level” underAutomatic
Transmission Fluid (3.9L Engine) on page 5-27or
Automatic Transmission Fluid (2.4L L4, 3.5L
and 3.6L V6 Engines) on page 5-30.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-21.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-21.
G. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-30.
H. Pressure Cap. SeePressure Cap on page 5-33.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-42.
J. Battery. SeeBattery on page 5-45.
K. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-41.
L. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-112.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
5-21

How to Check Automatic
Transmission Fluid
Because this operation can be a little difficult, you may
choose to have this done at the dealer/retailer service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
parts or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Wait at least 30 minutes before checking the
transmission uid level if you have been driving:
When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic — especially in hot weather.
While pulling a trailer.To get the right reading, the uid should be at normal
operating temperature, which is 180°F to 200°F
(82°C to 93°C).
Get the vehicle warmed up by driving about
15 miles (24 km) when outside temperatures are
above 50°F (10°C). If it is colder than 50°F (10°C),
you may have to drive longer.
Checking the Fluid Level
Prepare the vehicle as follows:
1. Park the vehicle on a level place. Keep the engine
running.
2. With the parking brake applied, place the shift lever
in PARK (P).
3. With your foot on the brake pedal, move the shift
lever through each gear, pausing for about three
seconds in each one. Then, position the shift lever
in PARK (P).
4. Let the engine run at idle for three to ve minutes.
5-28

Brakes
Brake Fluid
The brake master cylinder
reservoir is lled with
DOT-3 brake uid. See
Engine Compartment
Overview on page 5-14for
the location of the
reservoir.
There are only two reasons why the brake uid level in
the reservoir might go down. The rst is that the
brake uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the uid level goes back up. The other reason is
that uid is leaking out of the brake hydraulic system.
If it is, you should have the brake hydraulic system xed,
since a leak means that sooner or later the brakes
will not work well.It is not a good idea to top off the brake uid. Adding
brake uid will not correct a leak. If uid is added when
the linings are worn, there will be too much uid
when new brake linings are installed. Add or remove
brake uid, as necessary, only when work is done on the
brake hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it can
spill on the engine. The uid will burn if the
engine is hot enough. You or others could be
burned, and your vehicle could be damaged.
Add brake uid only when work is done on the
brake hydraulic system.
When the brake uid falls to a low level, the BRAKE
FLUID message in the Driver Information Center (DIC)
displays. SeeDIC Warnings and Messages on
page 3-46.
5-42

What to Add
When you do need brake uid, use only DOT-3 brake
uid. Use new brake uid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-13.
Always clean the brake uid reservoir cap and the area
around the cap before removing it. This helps keep
dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the brake
hydraulic system, the brakes might not work
well. This could cause a crash. Always use the
proper brake uid.Notice:
Using the wrong uid can badly damage brake
hydraulic system parts. For example, just a
few drops of mineral-based oil, such as engine
oil, in the brake hydraulic system can damage
brake hydraulic system parts so badly that they
will have to be replaced. Do not let someone
put in the wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle. If
you do, wash it off immediately. SeeWashing
Your Vehicle on page 5-104.
5-43