service schedule PONTIAC GRAND AM 2003 Owners Manual

The 2003 Pontiac Grand Am Owner Manual
Seats and Restraint Systems ........................... 1-1
Front Seats ............................................... 1-2
Rear Seats ............................................... 1-8
Safety Belts .............................................. 1-9
Child Restraints ....................................... 1-32
Supplemental Restraint
System
(SRS) ...................................... 1-53
Restraint System Check ............................ 1-60
Keys ........................................................ 2-2
Doors and Locks ....................................... 2-7
Theft-Deterrent Systems ............................ 2-1 7
Starting and Operating Your Vehicle ........... 2-18
Mirrors .................................................... 2-35
Sunroof .................................................. 2-38
Instrument Panel Overview .......................... 3-2
Climate Controls ...................................... 3-1 8
\Warning Lights, Gages a.nd Indicators ......... 3-22
Audio System@) ....................................... 3-38
Features and Controls ..................................... 2-1
Windows ................................................. 2-1 5
Stcr3.g~ .A rean ~ ................... 2-37 ..........
Instrument Panel ............................................. 3-1
Driving Your Vehicle ....................................... 4-1
Your Driving, the Road, and Your Vehicle ..... 4-2
Towing ................................................... 4-32
Service ..................................................... 5-3
Fuel ......................................................... 5-5
Checking Things Under
Service
and Appearance
Care .......................... 5-1
the Hood ............................................. 5-10
Bulb Replacement .................................... 5-49
Windshield Wiper Blade Replacement ......... 5-52
Tires ...................................................... 5-53
Appearance Care ..................................... 5-72
Vehicle Identification ................................. 5-80
Electrical System ...................................... 5-81
Capacities and Specifications ..................... 5-86
Normai iviainienance Fiepiawl I 1t.1-1; F&iJiS ...... 5-00 nn
Maintenance Schedule ..................................... 6-1
bhintenance Schedule ................................ 6-2
Customer Assistance Information .................... 7-1
Customer Assistance Information .................. 7-2
Index ............................................................... ..I

When You Are Ready to Leave After
Parking on
a Hill
1. Apply your regular brakes and hold the pedal down
while you:
0 start your engine,
0 shift into a gear, and
0 release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transaxle fluid (don’t overfill), engine
oil, drive belt, cooling system and brake system.
Each of these
is covered in this manual, and the
Index will help you find them quickly.
If you’re trailering,
it’s a good idea
to review this information before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. See
Engine Overheating on
page 5-26.
4-43

Engine Air Cleanedfilter
2.2L L4 ECOTEC Engine shown, 3400 V6 Engine
similar
The engine air cleanedfilter is located in the engine
compartment on the driver’s side of the vehicle.
more information on location.
v’lru ~tayt~~u VVII~~U~L~~~C/II~ VYUL Y,UYY VI, yuyu u IL IVI Cnn f‘nmnovtmnrrt fbtnnt;-tA, nn -T)NP, E iq Car
To check or replace the engine air cleanedfilter, do the
following:
1. Remove the screws that hold the cover on.
3. Check or replace the engine air cleanedfilter.
4. Put the cover back on tightly.
Refer to the Maintenance Schedule
to determine when
to replace the air filter.
See
Part A: Scheduled Maintenance Services on
page 6-4.
Operating the engine with the air cleanerifilter
off can cause you or others to be burned. The
air cleaner not only cleans the air,
it stops
flame if the engine backfires. If
it isn’t there
and the engine backfires, you could be burned. Don’t drive with
it off, and be careful working
on the engine with the air cleanedfilter
off.
ivsrrce: ~i the air cieaneritiiter is oii, a backiire can
cause a damaging engine fire. And, dirt can
easily get into your engine, which will damage
it.
Always have the air cleanerifilter in place when
you’re driving.
2. Lift off the cover.
5-2 1

Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It is not necessary
to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding
fluid won’t correct a leak.
A fluid
loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance
Schedule
to determine
how often you should
check the fluid level in your
master cylinder reservoir
and for the proper
fluid. See
Part B: Owner
Checks and Services
on page
6-9 and Part 19:
Recommended Fluids
and Lubricants on
page
6- 15.
How to Check and Add Fluid
You do not need to check the fluid level unless you
suspect a clutch problem. To check the fluid level, take
the cap
off. If the fluid level reaches the top of the
reservoir, the fluid level is correct. It isn’t a good idea to
top
off your clutch fluid. Adding fluid won’t correct a
leak. A fluid loss in this system could indicate a problem
Have the system inspected and repaired.
Engine Coolant
The cooling system in your vehicle is filled with
QEX-COOL@ engine coolant. This coolant is designed
to remain in your vehicle for
5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add
only QEX-COOL@ extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, see
Engine Overheating on
page
5-26.
5-23

Tire Inspection and Rotation
Tires should be rotated every 7,500 miles (12 500 km).
Any time you notice unusual wear, rotate your tires
as soon as possible and check wheel alignment.
Also
check for damaged tires or wheels. See When It Is Time
for New Tires on page 5-56
and Wheel Replacement
on page 5-59
for more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first rotation
is the most important. See “Part A: Scheduled
Maintenance Services” in Section
6, for scheduled
rotation intervals.
n 4 J
1
When rotating your tires, always use the correct rotation
pattern shown here.
Don’t include the compact spare tire in your tire rotation.
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the Tire-Loading
Information label.
Make certain that all wheel nuts are properly tightened.
See “Wheel Nut Torque” under
Capacities and
Specifications on page 5-86.
.
Rust or dirt on a wheel, or on the parts to
which
it is fastened, can make wheel nuts
become loose after a time. The wheel could
come
off and cause an accident. When you
change
a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a ciorh or a
paper towel to
do this; but be sure to use a
scraper or wire brush later,
if you need to, to
get all the rust or dirt
off. See “Changing a Flat
Tire”
in the Index.
5-55

Section 6 Maintenance Schedule
Maintenance Schedule ...................................... 6.2
Introduction
................................................... 6.2
Your Vehicle and the Environment
.................... 6-2
Maintenance Requirements
.............................. 6-2
How This Section is Organized
......................... 6-3
Part A: Scheduled Maintenance Services
........... 6-4
Using Your Maintenance Schedule
.................... 6-4
Scheduled Maintenance
................................... 6-5
Part
6: Owner Checks and Services ................. 6-9
At Each Fuel Fill ............................................ 6-9
At Least Once a Month
................................... 6-9
At Least Twice a Year
................................... 6-10 At
Least Once a Year
................................... 6.10
Part
C: Periodic Maintenance Inspections ......... 6.13
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection ............................ 6-13
Exhaust System Inspection
............................ 6.13
Fuel System Inspection
.................................. 6.13
Engine Cooling System Inspection
................... 6.14
Throttle System Inspection
............................. 6.14
Brake System Inspection
................................ 6.14
Part
D: Recommended Fluids and Lubricants .... 6-15
Part
E: Maintenance Record ........................... 6.16
6-1

How This Section is Organized
This maintenance schedule is divided into five parts:
“Part
A: Scheduled Maintenance Services” explains
what
to have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment, you
should let your dealer’s service department or another
qualified service center do these jobs.
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured.
Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the
job. If you have any doubt,
have a qualified technician
do the work. “Part
€3: Owner Checks and Services”
tells you what
should be checked and when.
It also explains what
you can easily do
to help keep your vehicle in good
condition.
“Part C: Periodic Maintenance Inspectionsyy explains
important inspections that your dealer’s service
department or another qualified service center should
perform.
“Part
D: Recommended Fluids and Lubricants” lists
some recommended products necessary
to help
keep your vehicle properly maintained. These products,
or their equivalents, should be used whether you do
the work yourself or have
it done.
“Part
E: Maintenance Record” is a place for you to
record and keep track of the maintenance performed on
your vehicle. Keep your maintenance receipts. They
may be needed
to qualify your vehicle for warranty
repairs.
If you want
to get the service information, see Service
Publications Ordering information on page
7-9.
6-3

Part A: Scheduled Maintenance
Services
This part contains engine oil scheduled maintenance
which explains the engine oil life system and how
it indicates when to change the engine oil and filter.
Also, listed are scheduled maintenance services which
are to be performed at the mileage intervals specified.
Using Your Maintenance Schedule
We at General Motors want to keep your vehicle in good
working condition. But we don’t know exactly how
you’ll drive it. You may drive short distances only a few
times a week. Or you may drive long distances all
the time in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to
work, to do errands or in many other ways.
Because of the different ways people use their vehicles,
maintenance needs may vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have
questions on how
to keep your vehicle in good condition,
see your dealer. This part tells
you the maintenance services you should
have done and when you should schedule them.
When you go to your dealer for your service needs,
you’ll know that GM-trained and supported service
people will perform the work using genuine GM parts.
The proper fluids and lubricants to use are listed in
Part
D. Make sure whoever services your vehicle uses
these.
All parts should be replaced and all necessary
repairs done before you or anyone else drives the
vehicle.
This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will find these on your vehicle’s
Tire-Loading Information label. See
Loading Your
Vehicle on page 4-35.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. See Gasoline Octane
on page 5-5.
6 -4

Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be repeated after 100,000 miles
(1 66 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240
QQO km) should be repeated at the same interval
after
150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-9
and Part C: Periodic Maintenance Inspections on
page
6- 13.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion
of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page
6- 14.
Engine Oil Scheduled Maintenance
Change engine oil and filter as indicated by the GM
Oil Life SystemTM (or every 12 months, whichever
occurs first). Reset the system.
Your vehicle has a computer system that lets you know
when
to change the engine oil and filter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system
to work
properly, you must reset the system every time the oil is
changed.
When the system has calculated that oil life has been
diminished,
it will indicate that an oil change is
necessary.
A CHANGE OIL light will come on. Change
your
oil as soon as possible within the next two
times you stop for fuel.
It is possible that, if you are
driving under the best conditions, the oil life system may
not indicate that an oil change is necessary for over a
year. However, your engine oil and filter must be
changed at least once a year and at this time the svstem
must be reset.
It is also important to check your oil
regularly and keep it at the proper level.
6-5

If the system is ever reset accidentally, you must
change your oil at
3,000 miles (5 000 km) since your
last oil change. Remember
to reset the oil life system
whenever the oil
is changed. See Engine Oil on
page 5-75 for information on resetting the system.
After the services are performed, record the date,
odometer reading and who performed the service on the
maintenance record pages in part
E of this schedule.
An Emission Control Service.
7,500 Miles (12 500 km)
Cl Rotate tires. See Tire lnspection and Rotation on
page 5-55 for proper rotation pattern and additional
information.
(See footnote +.)
15,000 Miles (25 000 km)
0
Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote f.)
Rotate tires. See Tire lnspection and Rotation on
page
5-55 for proper rotation pattern and additional
information. (See footnote
+.)
22,500 Miles (37 500 km)
0 Rotate tires. See Tire Inspection and Rotation on
page 5-55 for proper rotation pattern and additional
information.
(See footnote +.)
30,000 Miles (50 000 km)
0 Rotate tires. See Tire lnspection and Rotation on
page 5-55 for proper rotation pattern and additional
information.
(See footnote +.)
Control Service.
U Replace engine air cleaner filter. An Emission
37,500 Miles (62 500 km)
0 Rotate tires. See Tire lnspection and Rotation on
page 5-55 for proper rotation pattern and additional
information.
(See footnote +.)
45,000 Miles (75 000 km)
u
0
Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary. An
Emission Control Service. (See footnote t.)
Rotate tires. See Tire lnspection and Rotation on
page 5-55 for proper rotation pattern and additional
information.
(See footnote +.)
6-6