belt PONTIAC GRAND AM 2004 Repair Manual

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-3
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-8
At Each Fuel Fill............................................6-8
At Least Once a Month...................................6-9
At Least Once a Year.....................................6-9
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-13
Engine Drive Belt Routing..............................6-14
Maintenance Record.....................................6-15
Section 6 Maintenance Schedule
6-1

Additional Required Services
The following services should be performed at the first maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 5-20.
An Emission Control Service.••••••
Change automatic transaxle fluid and
filter (severe service only).
See footnote (h).•••
Replace spark plugs. Inspect spark
plug wires (V6 only).An Emission
Control Service.•
Engine cooling system service
(or every 5 years, whichever occurs
first).An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
6-6

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect drum brake linings for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches and trunk lid hinges
and latches. More frequent lubrication may be required
when exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth will
make them last longer, seal better and not stick or
squeak.
(g)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
6-7

Engine Drive Belt Routing
6-14

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but itis
notpart of the New Vehicle Limited Warranty. A
separate booklet entitledWarranty and Owner
Assistance Informationfurnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to terms and conditions described herein
at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).
In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

A
Adding Washer Fluid.......................................5-35
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-87
Adjusting the Speakers
(Balance/Fade)............................3-40, 3-46, 3-57
Air Bag
Readiness Light..........................................3-25
Air Bag System, Supplemental Restraint
System (SRS).............................................1-54
Air Cleaner/Filter, Engine.................................5-20
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
AM ...............................................................3-70
Antenna, Fixed Mast.......................................3-71
Antenna, XM™ Satellite Radio Antenna System.....3-71
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-78
Care of Safety Belts....................................5-81
Chemical Paint Spotting...............................5-84
Cleaning the Inside of Your Vehicle................5-78
Cleaning the Outside of Your Vehicle..............5-81
Finish Damage............................................5-83Appearance Care (cont.)
Sheet Metal Damage...................................5-83
Underbody Maintenance...............................5-84
Vehicle Care/Appearance Materials................5-84
Weatherstrips..............................................5-81
Ashtrays........................................................3-18
Audio System(s).............................................3-38
Audio Steering Wheel Controls......................3-69
Care of Your CD Player...............................3-70
Care of Your CDs........................................3-70
Chime Level Adjustment...............................3-71
Fixed Mast Antenna.....................................3-71
Radio with CD............................3-39, 3-43, 3-54
Setting the Time for Radios with
Radio Data Systems (RDS).......................3-38
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-38
Theft-Deterrent Feature................................3-68
Understanding Radio Reception.....................3-70
XM™ Satellite Radio Antenna System............3-71
Automatic Headlamp System............................3-15
Automatic Transaxle........................................2-19
Fluid..........................................................5-21
Operation...................................................2-24
1

B
Backing Up....................................................4-45
Battery..........................................................5-40
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-18
Before Leaving on a Long Trip.........................4-23
Brake
Parking......................................................2-29
System Warning Light..................................3-27
Brake Adjustment............................................5-40
Brake Fluid....................................................5-37
Brake Pedal Travel.........................................5-40
Brake Wear...................................................5-39
Brakes..........................................................5-37
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-47
Center High-Mounted Stoplamp (CHMSL)........5-48
Front Turn Signal and Parking Lamps.............5-48
Halogen Bulbs............................................5-47
Headlamps.................................................5-47
Replacement Bulbs......................................5-49
Taillamps, Turn Signal, and Stoplamps............5-49
Buying New Tires...........................................5-62
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specifications............................5-92
Carbon Monoxide.....................2-12, 2-33, 4-26, 4-41
Care of
Safety Belts................................................5-81
Your CD Player...........................................3-70
Your CDs ...................................................3-70
Cassette Tape Player Service............................. 6-9
CD Messages................................3-42, 3-53, 3-68
Center Console Storage Area...........................2-36
Center High-Mounted Stoplamp (CHMSL)...........5-48
Center Rear Passenger Position, Safety Belts.....1-27
Chains, Tires..................................................5-66
Charging System Light....................................3-26
Check
Engine Light...............................................3-31
Checking Coolant............................................5-24
Checking Engine Oil........................................5-15
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-84
2

Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-11
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United States
Government............................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
Customizing the Automatic Door Locks on
Vehicles with a Manual Transaxle:................... 2-9
Customizing the Automatic Door Locks on
Vehicles with an Automatic Transaxle:.............. 2-9
D
Daytime Running Lamps (DRL).........................3-14
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-20
Delayed Headlamps........................................3-16
Delayed Locking............................................... 2-8Dinghy Towing................................................4-33
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-34
Dome Lamp...................................................3-17
Door
Delayed Locking........................................... 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Programmable Automatic Door Locks............... 2-8
Rear Door Security Locks.............................2-10
Driver
Position, Safety Belt.....................................1-14
Six-Way Power Seat...................................... 1-3
Driving
At Night.....................................................4-17
City...........................................................4-21
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-22
Hill and Mountain Roads..............................4-25
In Rain and on Wet Roads...........................4-19
Winter........................................................4-26
Driving On Grades..........................................4-46
Driving on Snow or Ice....................................4-27
Driving Through Deep Standing Water...............4-20
Driving Through Flowing Water.........................4-21
Driving with a Trailer.......................................4-44
4

E
Easy Entry Seat............................................... 1-6
Electrical System
Add-On Equipment......................................5-87
Fuses and Circuit Breakers...........................5-87
Power Windows and Other Power Options......5-87
Windshield Wiper Fuses...............................5-87
Emergency Trunk Release Handle.....................2-14
Emissions Inspection and Maintenance
Programs...................................................3-33
Engine
Air Cleaner/Filter.........................................5-20
Battery.......................................................5-40
Change Engine Oil Light...............................3-35
Check and Service Engine Soon Light............3-31
Coolant......................................................5-23
Coolant Heater............................................2-22
Coolant Temperature Gage...........................3-30
Drive Belt Routing.......................................6-14
Engine Compartment Overview......................5-12
Exhaust.....................................................2-33
Oil .............................................................5-15
Overheating................................................5-25
Starting......................................................2-19Engine Compartment Fuse Block......................5-90
Engine Cooling When Trailer Towing..................4-47
Engine Oil Additives........................................5-18
Enhanced Traction System (ETS)........................ 4-9
Active Light................................................3-29
Warning Light.............................................3-28
Entry/Exit Lighting...........................................3-17
Event Data Recorders (EDR)............................. 7-9
Express-Down Window....................................2-16
Extender, Safety Belt.......................................1-31
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-20
Finding a Program Type (PTY) Station
(RDS and XM™).................................3-47, 3-57
Finding a Station............................3-39, 3-44, 3-55
Finish Care....................................................5-82
Finish Damage...............................................5-83
Fixed Mast Antenna........................................3-71
Flat Tire........................................................5-67
Flat Tire, Changing.........................................5-68
5

Headlamps Off in Park (P)...............................3-16
Highway Hypnosis...........................................4-24
Hill and Mountain Roads..................................4-25
Hitches..........................................................4-43
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant Surge Tank......5-30
How to Check................................................5-59
How to Check and Add Fluid............................5-23
How to Check Power Steering Fluid..................5-35
How to Inspect the Engine Air Cleaner/Filter.......5-20
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydraulic Clutch.............................................5-22
Hydroplaning..................................................4-20
I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-32
If the Light Is On Steady.................................3-32
If You Are Caught in a Blizzard.........................4-29If You Are Stuck in Sand, Mud, Ice or Snow.......4-31
If You Do Decide To Pull A Trailer.....................4-41
Ignition Positions.............................................2-18
Infants and Young Children, Restraints...............1-34
Inflation - Tire Pressure...................................5-58
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-17
Instrument Panel Fuse Block (Driver’s Side).......5-88
Instrument Panel Fuse Block (Passenger’s Side)....5-89
Instrument Panel Fuse Blocks...........................5-87
Interior Lamps................................................3-17
J
Jump Starting.................................................5-41
K
Key Removal.................................................2-32
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
7