radiator cap PONTIAC GRAND PRIX 2004 Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Supercharger Oil..........................................5-21
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-24
Engine Coolant.............................................5-26
Radiator Pressure Cap..................................5-29
Engine Overheating.......................................5-29
Cooling System............................................5-32
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43Brakes........................................................5-45
Battery........................................................5-48
Jump Starting...............................................5-49
Headlamp Aiming...........................................5-56
Bulb Replacement..........................................5-59
Halogen Bulbs..............................................5-59
Headlamps and Sidemarker Lamps.................5-60
Front Turn Signal, Parking and
Fog Lamps...............................................5-62
Center High-Mounted Stoplamp (CHMSL).........5-64
Taillamps, Turn Signal, and Stoplamps............5-64
Back-Up Lamps............................................5-65
Replacement Bulbs.......................................5-66
Windshield Wiper Blade Replacement..............5-67
Tires..............................................................5-68
In¯ation -- Tire Pressure................................5-69
Tire Pressure Monitor System.........................5-70
Tire Inspection and Rotation...........................5-71
When It Is Time for New Tires.......................5-72
Buying New Tires.........................................5-73
Uniform Tire Quality Grading..........................5-74
Wheel Alignment and Tire Balance..................5-75
Wheel Replacement......................................5-75
Tire Chains..................................................5-77
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir. (SeeWindshield
Washer Fluid on page 5-43.)
B. Remote Positive (+) Battery Terminal. (See
Jump
Starting on page 5-49.)
C. Battery. (See
Battery on page 5-48).
D. Underhood Fuse Block. (See
Fuses and Circuit
Breakers on page 5-99.)
E. Radiator Pressure Cap. (See
Cooling System on
page 5-32).
F. Engine Coolant Recovery Tank. (See ªChecking
Coolantº under
Cooling System on page 5-32.)
G. Power Steering Fluid Reservoir (low in engine
compartment). (See
Power Steering Fluid on
page 5-42.)H. Electric Cooling Fan. (See
Cooling System on
page 5-32.)
I. Engine Oil Dipstick. (See
Engine Oil on page 5-16.)
J. Engine Oil Fill Cap. See
Engine Oil on page 5-16.
K. Automatic Transaxle Fluid Dipstick. (See
Automatic
Transaxle Fluid on page 5-24.)
L. Engine Coolant Bleed Valve. (See ªHow to Add
Coolant to the Radiatorº under
Cooling System on
page 5-32.)
M. Brake Master Cylinder. (See ªBrake Fluidº under
Brakes on page 5-45.)
N. Engine Air Cleaner/Filter. (See
Engine Air
Cleaner/Filter on page 5-22.)
5-13

A. Windshield Washer Fluid Reservoir. (SeeWindshield
Washer Fluid on page 5-43.)
B. Remote Positive (+) Battery Terminal. (See
Jump
Starting on page 5-49.)
C. Battery. (See
Battery on page 5-48.)
D. Underhood Fuse Block. (See
Fuses and Circuit
Breakers on page 5-99.)
E. Radiator Pressure Cap. (See
Cooling System on
page 5-32.)
F. Engine Coolant Recovery Tank. (See ªChecking
Coolantº under
Cooling System on page 5-32.)
G. Power Steering Fluid Reservoir (low in engine
compartment). (See
Power Steering Fluid on
page 5-42.)
H. Supercharger Oil Fill Location. (See
Supercharger
Oil on page 5-21.)I. Electric Cooling Fan. (See
Cooling System on
page 5-32.)
J. Engine Oil Dipstick. (See
Engine Oil on page 5-16.)
K. Engine Oil Fill Cap. (See
Engine Oil on page 5-16.)
L. Engine Coolant Bleed Valve. (See ªHow to Add
Coolant to the Radiatorº under
Cooling System on
page 5-32.)
M. Automatic Transaxle Fluid Dipstick. (See
Automatic
Transaxle Fluid on page 5-24.)
N. Brake Master Cylinder. (See ªBrake Fluidº under
Brakes on page 5-45.)
O. Engine Air Cleaner/Filter. (See
Engine Air
Cleaner/Filter on page 5-22.)
5-15

{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap -- even a little -- when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
see
Cooling System on page 5-32.
Radiator Pressure Cap
Notice:Your radiator cap is a pressure-type cap
and must be tightly installed to prevent coolant loss
and possible engine damage from overheating.
Be sure the arrows on the cap line up with the
over¯ow tube on the radiator ®ller neck.
The radiator pressure cap is located in the front of the
engine compartment on the passenger's side, near
the diagonal cross brace. See
Engine Compartment
Overview on page 5-12for more information on location.
Engine Overheating
You will ®nd a coolant temperature gage and a warning
light concerning an overheated engine condition on
the instrument panel cluster. See
Engine Coolant
Temperature Gage on page 3-39andEngine Coolant
Temperature Warning Light on page 3-39.
5-29

A. Coolant Recovery Tank
B. Electric Engine Cooling Fan
C. Radiator Pressure Cap
{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
3800 V6 Supercharged
5-33

When the engine is cold,
the coolant level should be
at or above the COLD
mark on the coolant
recovery tank.
If it isn't, you may have a leak at the pressure cap or
in the radiator hoses, heater hoses, radiator, water pump
or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them.
If you do, you can be burned.
CAUTION: (Continued)
CAUTION: (Continued)
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine ®re, and you could be burned.
Get any leak ®xed before you drive the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren't, your vehicle needs service.
Notice:Engine damage from running your engine
without coolant isn't covered by your warranty.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving to
a safe place in an emergency.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to the
system, premature engine, heater core or radiator
corrosion may result. In addition, the engine coolant
will require change sooner Ð at 30,000 miles
(50 000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other than
DEX-COOL
žis not covered by your new vehicle
warranty.
5-34

When the coolant in the coolant recovery tank is at the
COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap -- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-36

How to Add Coolant to the Radiator
Notice:Your engine has a speci®c radiator ®ll
procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
The radiator pressure cap is located on the passenger's
side of the vehicle in the front of the engine
compartment, near the battery and the diagonal cross
brace. See
Engine Compartment Overview on page 5-12for more information on location.You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap and
upper radiator hose, is no longer hot.
1. Turn the pressure cap slowly counterclockwise until
it ®rst stops. Don't press down while turning the
pressure cap.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
5-37

5. Fill the radiator with the proper DEX-COOLž
coolant mixture, up to the base of the ®ller
neck. SeeEngine Coolant on page 5-26for more
information about the proper coolant mixture.
If you see a stream of coolant coming from
an air bleed valve, close the valve. Otherwise,
close the valve after the radiator is ®lled.
6. Rinse or wipe any spilled coolant from the engine
and the compartment.7. Replace the 3800 Series III V6 engine cover shield.
7.1. Remove the oil ®ll tube, with cap attached,
from the valve cover.
7.2. Insert the catch tab on the cover shield
under the bracket on the engine.
7.3. Place the hole in the cover shield over the
hole in the valve cover. Install oil ®ll tube and
cap by twisting clockwise.
8. Then ®ll the coolant
recovery tank to the
COLD mark.
9. Put the cap back on the coolant recovery tank,
but leave the radiator pressure cap off.
5-40

10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.12. Then replace the radiator pressure cap. At any time
during this procedure if coolant begins to ¯ow out of
the ®ller neck, reinstall the pressure cap. Be sure
the arrow on the pressure cap lines up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the COLD mark
when the engine is cold.
5-41