brake PONTIAC VIBE 2004 Repair Manual

If a Tire Goes Flat
It's unusual for a tire to ªblowoutº while you're driving,
especially if you maintain your tires properly. If air goes
out of a tire, it's much more likely to leak out slowly.
But if you should ever have a ªblowout,º here are a few
tips about what to expect and what to do:
If a front tire fails, the ¯at tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel ®rmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you'd use
in a skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop, well off the road if possible.{CAUTION:
Lifting a vehicle and getting under it to do
maintenance or repairs is dangerous without
the appropriate safety equipment and training.
The jack provided with your vehicle is
designed only for changing a ¯at tire. If it is
used for anything else, you or others could be
badly injured or killed if the vehicle slips off
the jack. Use the jack provided with your
vehicle only for changing a ¯at tire.
If a tire goes ¯at, the next part shows how to use your
jacking equipment to change a ¯at tire safely.
5-76

Changing a Flat Tire
If a tire goes ¯at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning ¯ashers.
{CAUTION:
Changing a tire can cause an injury. The
vehicle can slip off the jack and roll over you
or other people. You and they could be badly
injured. Find a level place to change your tire.
To help prevent the vehicle from moving:
1. Set the parking brake ®rmly.
2. Put an automatic transaxle shift lever in
PARK (P), or shift a manual transaxle to
FIRST (1) or REVERSE (R).
3. Turn off the engine.
To be even more certain the vehicle won't
move, you can put blocks at the front and rear
of the tire farthest away from the one being
changed. That would be the tire on the other
side of the vehicle, at the opposite end.The following steps will tell you how to use the jack and
change a tire.
5-77

7. Lower the vehicle by turning the jack handle
counterclockwise. Lower the jack completely.
8. Tighten the wheel nuts
®rmly in a crisscross
sequence as shown.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque speci®cation. See ªCapacities
and Speci®cationsº in the Index for wheel nut
torque speci®cation.
Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque speci®cation. See ªCapacities and
Speci®cationsº in the index for the wheel nut torque
speci®cation.
5-84

Instrument Panel Fuse Block
The instrument panel fuse block is located underneath
the instrument panel on the driver's side of the
vehicle.
Fuses Usage
TAILFront Parking Lamps, Taillamps,
License Plate Lamps, Instrument
Panel Lights, Engine Control System
OBD On-Board Diagnostic System
WIPER Windshield Wipers
AM2Charging System, Air Bag System,
Starter System, Engine Control
Fuses Usage
STOPStop Lamps, CHMSL, Engine
Control System, Anti-lock Brakes,
Cruise Control
DOOR Power Door Locks, Liftglass Lock
AM1Cigarette Lighter, Gauge, ECU-IG,
Wiper, Rear Wiper, Washer Fuses
ECU-IGCruise Control, Anti-Lock Brakes,
Theft Deterrent System, Automatic
Transaxle Control System, Electric
Cooling Fan
RR WIPERRear Window Wiper, Rear Window
Defogger
A/C Air Conditioning
INV Power Outlets
P/POINT Power Outlets
ECU-B Daytime Running Lamps
CIGCigarette Lighter, Power Rearview
Mirrors, Power Outlets, Audio
System, Automatic Transaxle
Control System
GAUGEGauges and Meters, Back-Up
Lamps, Charging System, Power
Door Locks, Power Windows,
Sunroof, Air Conditioning, Cruise
Control
WASHER Windshield Washers
*1 Engine Control System
5-99

Engine Compartment Fuse Block
This engine compartment fuse block is located in the
engine compartment on the driver's side of the vehicle
near the air cleaner. See
Engine Compartment
Overview on page 5-12for more information on location.
Fuses Usage
HEAD MAINRight Headlamp, Left Headlamp
Fuses
ALT-S Charging System
EFI Electronic Fuel Injection System
HAZARDTurn Signal Lamps, Emergency
Flasher
HORN Horn
DOMEInterior Lights, Gauges and Meters,
Audio System, Remote Keyless
Entry System
Fuses Usage
MAIN Starter System, AM2 Fuse
AMP Audio Ampli®ers
MAYDAY Not Used
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare Fuse
ABS NO. 2 Anti-lock Brake System
RDI FAN Electronic Cooling Fan System
ABS NO. 1 Anti-lock Brake System
ALTCharging System, DEFOG,
HEATER, GAUGE, ECU-IG,
WIPER, RR WIP, WASHER, ABS
NO. 1, ABS NO. 2, RDI FAN, FOG,
GAUGE, INV, AM1 Fuses
HEAD RH Right-hand Headlamp
HEAD LH Left-hand Headlamp
FOG Front Fog Lamps
Relays Usage
DIMMER Headlamp Dimmer
FAN NO. 2 Cooling Fan System
FAN NO. 1 Cooling Fan System
EFI Electronic Fuel Injection System
5-100

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-14
Part B: Owner Checks and Services................6-19
At Each Fuel Fill..........................................6-19
At Least Once a Month.................................6-19At Least Twice a Year...................................6-20
At Least Once a Year...................................6-21
Part C: Periodic MaintenanceInspections.........6-24
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-24
Exhaust System Inspection............................6-24
Fuel System Inspection..................................6-24
Engine Cooling System Inspection...................6-25
Throttle System Inspection.............................6-25
Brake System Inspection................................6-25
Part D: Recommended Fluids and Lubricants. . . .6-26
Part E: Maintenance Record...........................6-28
Section 6 Maintenance Schedule
6-1

Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The service shown at 120,000 miles
(200 000 km) should be repeated at the same interval
after 120,000 miles (200 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-19andPart C: Periodic MaintenanceInspections on
page 6-24.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-25.
3,000 Miles (5 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
6,000 Miles (10 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
qInspect engine air cleaner ®lter if you are driving
in dusty conditions. Replace ®lter if necessary.
An Emission Control Service. (See footnote ².)
9,000 Miles (15 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
12,000 Miles (20 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
qInspect engine air cleaner ®lter if you are driving
in dusty conditions. Replace ®lter if necessary.
An Emission Control Service. (See footnote ².)
6-7

93,000 Miles (155 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
96,000 Miles (160 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
qInspect engine air cleaner ®lter if you are driving in
dusty conditions. Replace ®lter if necessary.An
Emission Control Service. (See footnote ².)
99,000 Miles (165 000 km)
qChange engine oil and ®lter (or every 3 months,
whichever occurs ®rst).An Emission Control Service.
120,000 Miles (200 000 km)
qReplace spark plugs.An Emission Control Service.
Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 120,000 miles
(200 000 km) should be repeated at the same interval
after 120,000 miles (200 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-19andPart C: Periodic MaintenanceInspections on
page 6-24.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-25.
6-14

At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Seat Operation Check
Make sure the head restraints stay in position and all
seat latches lock. Check that the recliner holds by
pushing and pulling the seatback while it is reclined.
Body Lubrication Service
Lubricate all hood latch assembly, secondary latch,
pivots, spring anchor, release pawl, hood and body door
hinges, rear compartment and any folding seat
hardware. Part D tells you what to use. More frequent
lubrication may be required when exposed to a corrosive
environment.
Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-27if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work only in
PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway and try
to start the engine. The starter should work only
when the clutch is pushed down all the way to the
¯oor. If the starter works when the clutch isn't pushed
all the way down, your vehicle needs service.
6-21

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-27if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don't start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·With an automatic transaxle, the key should turn to
LOCK only when the shift lever is in PARK (P).
·With a manual transaxle, the key should turn to
LOCK only if you push the key in farther, while
turning it toward LOCK.
6-22