wheel PONTIAC VIBE 2006 Service Manual

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-21
Manual Transaxle Fluid..................................5-24
Hydraulic Clutch...........................................5-25
Engine Coolant.............................................5-26
Radiator Pressure Cap..................................5-28
Engine Overheating.......................................5-28
Cooling System............................................5-30Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-45
Bulb Replacement..........................................5-46
Halogen Bulbs..............................................5-46
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-46
Center High-Mounted Stoplamp (CHMSL).........5-48
Taillamps, Turn Signal, and Stoplamps............5-49
Back-Up Lamps............................................5-50
Replacement Bulbs.......................................5-51
Windshield Wiper Blade Replacement..............5-51
Tires..............................................................5-52
Tire Sidewall Labeling...................................5-53
Tire Terminology and Denitions.....................5-55
Ination - Tire Pressure.................................5-58
Tire Pressure Monitor System.........................5-60
Tire Inspection and Rotation...........................5-62
When It Is Time for New Tires.......................5-64
Buying New Tires.........................................5-64
Different Size Tires and Wheels......................5-65
Uniform Tire Quality Grading..........................5-66
Section 5 Service and Appearance Care
5-1

Wheel Alignment and Tire Balance..................5-67
Wheel Replacement......................................5-67
Tire Chains..................................................5-68
If a Tire Goes Flat........................................5-69
Changing a Flat Tire.....................................5-70
Removing the Spare Tire and Tools................5-71
Removing the Flat Tire and Installing
the Spare Tire..........................................5-73
Storing a Flat or Spare Tire and Tools............5-78
Compact Spare Tire......................................5-81
Appearance Care............................................5-81
Cleaning the Inside of Your Vehicle.................5-81
Fabric/Carpet...............................................5-82
Leather.......................................................5-83
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-84
Care of Safety Belts......................................5-84
Weatherstrips...............................................5-84
Washing Your Vehicle...................................5-85
Cleaning Exterior Lamps/Lenses.....................5-85
Finish Care..................................................5-85
Windshield, Backglass, and Wiper Blades.........5-86Aluminum Wheels.........................................5-86
Tires...........................................................5-87
Sheet Metal Damage.....................................5-87
Finish Damage.............................................5-87
Underbody Maintenance................................5-87
Chemical Paint Spotting.................................5-87
Vehicle Care/Appearance Materials..................5-88
Vehicle Identication......................................5-89
Vehicle Identication Number (VIN).................5-89
Service Parts Identication Label.....................5-89
Electrical System............................................5-90
Add-On Electrical Equipment..........................5-90
Headlamp Wiring..........................................5-90
Windshield Wiper Fuses................................5-90
Power Windows and Other Power Options.......5-91
Fuses and Circuit Breakers............................5-91
Instrument Panel Fuse Block..........................5-92
Engine Compartment Fuse Block....................5-94
Capacities and Specications..........................5-96
Normal Maintenance Replacement Parts..........5-98
Section 5 Service and Appearance Care
5-2

Hood Release
To open the hood, do the following:
1. Pull the release
handle with this symbol
on it. It is located
below the instrument
panel to the left of
the steering wheel.
2. Then go to the front of the vehicle and pull up on
the secondary hood release. The lever is located
near the middle of the hood.
3. Lift the hood.
4. Release the hood prop rod from its retainer and put
it into the slot in the hood. To insert the hood prop
rod into the slot, move it straight up. If it is
moved to the side or toward the inside of the
vehicle, it may become detached.
Before closing the hood, be sure all the ller caps are
on properly. Make sure to return the hood prop rod
carefully back to its retainer to avoid damaging
the vehicle.
5-11

Always clean the brake uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake uid.
Notice:
Using the wrong uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system parts so
badly that they will have to be replaced. Do not
let someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle. If
you do, wash it off immediately. SeeWashing
Your Vehicle on page 5-85.
Brake Wear
The GT series has four-wheel disc brakes. All other
models have front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving, except when you are pushing on the
brake pedal rmly.
{CAUTION:
The brake wear warning sound means that soon
your brakes will not work well. That could lead
to an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
5-38

Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specications.
If you have rear drum brakes, they do not have wear
indicators, but if you ever hear a rear brake rubbing
noise, have the rear brake linings inspected immediately.
Also, the rear brake drums should be removed and
inspected each time the tires are removed for rotation or
changing. When you have the front brake pads
replaced, have the rear brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
SeeBrake System Inspection on page 6-18.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a moderate brake stop, your disc
brakes adjust for wear. If you rarely make a moderate or
heavier stop, then your brakes might not adjust correctly.
If you drive in that way, then — very carefully — make a
few moderate brake stops about every 1,000 miles
(1 600 km), so your brakes will adjust properly.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your
vehicle was designed and tested with top-quality GM
brake parts. When you replace parts of your braking
system — for example, when your brake linings
wear down and you need new ones put in — be sure
you get new approved GM replacement parts. If you do
not, your brakes may no longer work properly. For
example, if someone puts in brake linings that are wrong
for your vehicle, the balance between your front and
rear brakes can change — for the worse. The braking
performance you have come to expect can change
in many other ways if someone puts in the wrong
replacement brake parts.
5-39

All-Wheel Drive
If you have an all-wheel-drive vehicle, be sure to
perform the lubricant checks described in this section.
Transfer Case (Power Transfer Unit)
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. SeePart C: Periodic
Maintenance Inspections on page 6-17.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
If the level is below the bottom of the ller plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the ller plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeePart D: Recommended
Fluids and Lubricants on page 6-19.
Carrier Assembly-Differential (Rear
Drive Module)
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it. See
Part A: Scheduled Maintenance Services on page 6-4.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
If the level is below the bottom of the ller plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the ller plug hole.
A uid loss could indicate a problem; check and have it
repaired, if needed.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeePart D: Recommended
Fluids and Lubricants on page 6-19.
5-45

Tire Size
The following illustration shows an example of a typical
passenger car tire size.
(A) Passenger (P-Metric) Tire:The United States
version of a metric tire sizing system. The letter P as
the rst character in the tire size means a passenger
vehicle tire engineered to standards set by the
U. S. Tire and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is 70, as shown in item C of the
illustration, it would mean that the tire’s sidewall is
70% as high as it is wide.(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
R means radial ply construction; the letter D means
diagonal or bias ply construction; and the letter B means
belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:These characters represent
the load range and the speed rating of a tire. The
load range represents the load carry capacity a tire is
certied to carry. The speed rating is the maximum
speed a tire is certied to carry a load. Speed ratings
range from A to Z.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
5-55

Tire Pressure Monitor System
If your vehicle has this feature, it is designed to alert
you when the system detects a large change in
the pressure of one tire. The system cannot alert you
before you drive that a tire is low or at. You must begin
driving before the system will work properly. The
system works with the brake control system and is
designed to detect differences in the tire rotation speeds
that are caused by changes in tire pressure. The tire
pressure monitoring system does not replace normal tire
maintenance, seeTires on page 5-52,Tire Inspection
and Rotation on page 5-62andWhen It Is Time for New
Tires on page 5-64.
This light, on the
instrument panel cluster,
comes on when the
tire pressure monitoring
system detects a low-tire
condition.
This light will also come on for a few seconds and then
go off when you turn the ignition to ON. This indicates
that the tire pressure monitoring system is functioning
properly. If the low-tire pressure warning light comes on
while driving your vehicle, the system may havedetected a low-tire condition. You need to stop as soon
as possible and check your tires for damage. If a tire
is at, seeIf a Tire Goes Flat on page 5-69and
Changing a Flat Tire on page 5-70. Also check the
tire pressure in all four tires, and set them to the
specied level shown on the tire and loading label.
SeeInation - Tire Pressure on page 5-58for
additional information.
Note:The tire pressure monitoring system on your
vehicle will warn you when one of your tires is
signicantly under-inated and when some combinations
of your tires are signicantly under-inated. However,
there are other combinations of signicantly
under-inated tires for which your tire pressure
monitoring system may not warn you. These other
combinations are relatively common, accounting
for approximately half the instances in which vehicles
have signicantly under-inated tires. For example, your
system may not warn you when both tires on the
same side or on the same axle of your vehicle are
signicantly under-inated. It is particularly important,
therefore, for you to check the tire pressure in all of your
tires regularly and maintain proper pressure.
In order for the tire pressure monitoring system to work
properly you will need to reset (initialize) the tire
pressure monitoring system. Any time you check and/or
adjust a tire’s pressure, repair or replace a tire or
wheel or rotate the tires the tire pressure monitor system
needs to be reset.
5-60

Do not reset (initialize) the system without rst correcting
the cause of the low-tire condition. If the system is
reset when the tire pressures are incorrect, the system
will not function properly and may not alert you when
a tire is low.
To reset (initialize) the system:
1. Park the vehicle at a safe place and apply the
parking brake. Turn the engine off.
2. Turn the ignition to ON with the engine off.
3. If the low-tire pressure
warning light is on,
push the SET (reset)
button for a few
seconds. The low-tire
warning light should go
off. The reset button
is on the instrument
panel to the left of the
steering wheel.4. Press and hold the SET (reset) button until the
low-tire warning light comes on and ashes
on/off three times. The tire pressure warning reset
button starts the reset (initialization) process.
If the low-tire pressure warning light does not ash
when you hold the reset button the system may
be malfunctioning and needs service. See your GM
dealer for service.
The system completes the reset (initialization) process
after driving at vehicle speeds of at least 19 mph
(30 km/h) to 62 mph (100 km/h) for more than one hour.
Do not push the SET (reset) button while driving, if
you do the initialization process will not be performed.
The initialization process can take up to approximately
one hour of driving under the following conditions:
The vehicle speed is between 31 mph (50 km/h) and
62 mph (100 km/h).
The roads are dry, smooth and straight.
The number of passengers is one or two (including
the driver).
5-61

The low-tire pressure warning light may not come on
even if the tire ination pressure is low, or it may come
on when the tire ination pressure is set correctly
under the following circumstances:
A compact spare tire, snow tires, or tire chains are
installed on your vehicle.
The tires are over-inated, or the tire ination
pressure suddenly drops due to a tire bursting
or other causes.
The vehicle is driven on a slippery road surface
such as rough or frozen roads.
The vehicle speed is less than 19 mph (30 km/h),
and the driving duration is less than ve minutes.
The tires are made by a different manufacturer or
differ in tread pattern than the original
equipment tires.
Rapid acceleration/deceleration or multiple
consecutive sharp turns.
Towing a trailer.
The vehicle is loaded over the limit or not
balanced properly.
The initialization (reset) procedure was not
performed correctly after replacing or rotating tires
or wheels.
The outside temperature is below 32°F (0°C) or
above 104°F (40°C).
Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-64andWheel Replacement
on page 5-67for more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The rst rotation
is the most important. SeePart A: Scheduled
Maintenance Services on page 6-4for scheduled
rotation intervals.
5-62