catalytic converter PORSCHE 911 CARRERA 2003 4.G Owners Manual

Environmentallyfriendlyvehicles
Modernenvironmentaltechnologyensurescom-
pliancewithallemissionlawsapplicableworld-
wide.
Thesehavethefollowingadvantages:
-Rapidoperationalreadinessofthecatalytic
convertersensureslowemissions,evenin
short-tripoperation.
-Reliableoperationandgoodemissioncontrol
overalongusefullife.

Pleasenotethechapter"Fueleconomy",

Recycling-foraPorsche,thisis
virtuallyanacademicquestion
Morethantwo-thirdsofallPorscheseverbuilt
arestillrunning.

Justincaserecyclingisevernecessary,
wetakethefollowingprecautionary
measures:

-Identificationofallmaterials.
-Useofrecyclablematerials.
-Reusablecomponentsdesignedforsimple
removal.
-Thesereasonsresultinafurtherincreasein
therecyclingratewhichiscurrently80per
cent.
Emissioncontrolisbuiltin
Innovativeenginetechnologycombineshighen-
gineperformanceandenvironmentalcompati-
bility.
Theenginediagnosissystemelectronicallymoni-
torsthecomponentsandsystemsthataffectex-
haustgases.
Thiscontinuousmonitoringandfaultstorageen-
ablesswift,reliablediagnosisandfaultdetec-
tion.
Anyfaultmessagesareindicatedtothedriver
bythe"CheckEngine"warninglightandtheon-
boardcomputer.

7

@
CheckEngine
WarningLight
Thewarninglightintheinstrumentpanelcomes
onwhentheignitionisfirstturnedonandre-
mainsonbrieflyasabulbcheck.Ifthelight
doesnotcomeon,havethebulbreplaced
promptly.
Ifthewarninglightsintheinstrumentpaneland
on-boardcomputercomeonandremainon
whiledriving,itsuggests:
-apotentialenginecontrolproblemandthe
needforsystemserviceor
-animproperlyfastenedtankcapor
-refuellingwithenginerunning.
Althoughthevehicleisusuallydriveableandwill
notrequiretowing,seeyourdealerforservice
assoonaspossible.

/!\Caution!
Ifthe
Check
enginelightintheinstrument
panelisflashing,severecatalyticconverter
damageandpowerlosswillsoonoccur.
ProlongeddrivingwiththeCheckengine
lightoncouldcausedamagetothe
emissioncontrolsystem.Italsocouldaf-
fectfueleconomyanddriveability.

I>Havethefaultremediedatthenearestauth-
orizedPorschedealerimmediately.
Controls,Instruments
81

FuelEconomy
Fueleconomywillvarydependingon
where,whenandhowyoudrive,optional
equipmentinstalled,andthegeneralcondi-
tionofyourcar.
Acartunedtospecificationsandcorrectly
maintained,willhelpyoutoachieveoptimal
fueleconomy.
I>Haveyourvehicletunedtospecifications.
Aircleanershouldbedirtfreetoallowproper
engine"breathing".
Batteryshouldbefullycharged.
Wheelsshouldbeproperlyaligned.
Tiresshouldbeinflatedatcorrectpressure.
I>Alwaysmonitoryourfuelconsumption.
I>Drivesmoothly,avoidabruptchangesin
speedasmuchaspossible.
I>Avoidjackrabbitstartsandsuddenstops.
I>Donotdrivelongerthannecessaryinthe
lowergears.Shiftingintoahighergearearly
withoutluggingtheenginewillhelpsavefuel.
I>Prolonged"warmup"idlingwastesgas.Start
thevehiclejustbeforeyouarereadytodrive.
Accelerateslowlyandsmoothly.
I>Switchofftheengineifstationaryforlonger
periods.
I>Anyadditionalweightcarriedinthevehiclere-
ducesfueleconomy.Alwayskeepcargotoa
minimumandremoveallunnecessaryitems.
I>Organizeyourtripstotakeinseveralerrands
inonetrip.
I>Allelectricalaccessoriescontributetoin-
creasedfuelconsumption.
I>Onlyswitchontheairconditioningwhen
necessary.
I>DonotdrivewiththeRoofTransportSystem
mountedunlessyouneedit.
TheEPAestimatedm.p.g.istobeusedfor
comparisonpurposes,actualmileagemay
bedifferentfromtheestimatedm.p.g.,de-
pendingonyourdrivingspeed,weather
conditionsandtriplength.Youractual
highwaymileagewillprobablybelessthan
theestimatedm.p.g.
I>Pleaseobservealllocalandnationalspeed
limits.
OperatingYourPorscheinother
Countries
GovernmentregulationsintheUnitedStatesand
Canadarequirethatautomobilesmeetspecific
emissionregulationsandsafetystandards.
Therefore,carsbuiltfortheU.S.andCanada
differfromvehiclessoldinothercountries.
IfyouplantotakeyourPorscheoutsidethecon-
tinentallimitsoftheUnitedStatesorCanada,
thereisthepossibilitythat
-unleadedfuelmaynotbeavailable;
-unleadedfuelmayhaveaconsiderablylower
octanerating.Excessiveengineknockand
seriousdamagetobothengineandcatalytic
converterscouldresult;
-servicemaybeinadequateduetolackof
properservicefacilities,toolsordiagnostic
equipment;
-replacementpartsmaynotbeavailableor
verydifficulttoget.
Porsche
cannot
beresponsibleforthe
mechanicaldamagethatcouldresultbe-
causeofinadequatefuel,serviceorparts
availability.
IfyoupurchasedyourPorscheabroadandwant
tobringitbackhome,besuretofindoutabout
shippingandforwardingrequirements,aswell
ascurrentimportandcustomsregulations.
Maintenance,CarCare
175

Refuelling
Fueltankcapacityislistedunder"Capacities".
Porschedoesnotrecommendtheuseoffuel
additives.
1.Important:Stoptheengineandswitchoff
theignition.
2.Slowlyunscrewthetankcap.
Hangthetankcapontheplasticstrapofthe
fillerflap.
3.Insertfuel-hosenozzlefullyintothefillerneck
withthehandleofthefuel-hosenozzlefacing
down.
4.Donotaddfurtherfueloncethecorrectly
operatedautomaticfuel-hosenozzlehas
switchedoff.
Fuelcouldsprayorcouldrunoverinwarm
temperatures.
5.Replacethetankcapimmediatelyafter
refuellingandturnituntilyouhearitandfeel
itengage.

Ifyoulosethetankcap,youmustreplace
itonlywithanoriginalparttoreducethe
possibilityofafireintheeventofacolli-
sion.

Note
Theoillevelisautomaticallymeasuredduring
refuelling.
Themeasuredoillevelisdisplayedforapproxi-
matelyoneminutewhentheignitionisswitched
onortheengineisstarted.
However,thismeasurementisperformedonlyif
thefollowingpreconditionsaremet:
Engineisatoperatingtemperature,ignitionis
off,refuellingiscompletedwithin15minutes.
FuelRecommendations
YourPorscheisequippedwithcatalyticconver-
tersandmustuseUNLEADEDFUELONLY.
Yourengineisdesignedtoprovideoptimumper-
formanceandfueleconomyusingunleadedpre-
miumfuelwithanoctaneratingof98RON
(93CLCorAKI).Porschethereforerecom-
mendstheuseofthesefuelsinyourvehicle.
Porschealsorecognizesthatthesefuelsmay
notalwaysbeavailable.Beassuredthatyour
vehiclewilloperateproperlyonunleadedpre-
miumfuelswithoctanenumbersofatleast
95RON(90CLCorAKI).sincetheengine's
"ElectronicOktaneTMknockcontrol"willadapt
theignitiontiming,ifnecessary.

Theuseof
UNLEADEDFUELONLY
iscriti-
callyimportanttothelifeofthecatalytic
converters.Depositsfromleadedfuelswill
ruintheconvertersandmakeitineffective
asanemissioncontroldevice.

Carswithcatalyticconvertershaveasmaller
fueltankopening,andgasstationpumpshave
smallernozzles.Thiswillpreventaccidental
pumpingofleadedfuelintocarswithcatalytic
converters.
I>I>I>
Maintenance,CarCare
177

EmissionControl
System
Intheinterestofclean
air
Pollutionofourenvironmenthasbecomeaprob-
lemthatisofincreasingconcerntoallofus.We
urgeyoutojoinusinoureffortsforcleanerair
incontrollingthepollutantsemittedfromthe
automobile.
Porschehasdevelopedanemissioncontrolsys-
temthatcontrolsorreducesthosepartsofthe
emissionthatcanbeharmfultoourenviron-
ment.YourPorscheisequippedwithsuchasys-
tem.
PorschewarrantstheEmissionControlSystem
inyournewcarunderthetermsandconditions
setforthintheWarrantyBooklet.
You,astheownerofthevehicle,havethe
responsibilitytoprovideregularmaintenance
serviceforthevehicleandtokeeparecordof
allmaintenanceworkperformed.Tofacilitate
recordkeeping,havetheserviceperformedby
authorizedPorschedealers.TheyhavePorsche
trainedtechniciansandspecialtoolstoprovide
fastandefficientservice.

Toassure
efficientoperationofthe
EmissionControlSystem:
I>Haveyourvehiclemaintainedproperlyandin
accordancewiththerecommendationsde-
scribedinyourMaintenanceBooklet.
Lackofpropermaintenance,aswellasim-
properuseofthevehicle,willimpairthefunc-
tionoftheemissioncontrolsystemandcould
leadtodamage.
I>Donotalterorremoveanycomponentofthe
emissioncontrolsystem.
I>Donotalterorremoveanydevice,suchas
heatshields,switches,ignitionwires,valves,
etc.,whicharedesignedtoprotectyourvehi-
cle'semissioncontrolsystem.
Inadditiontoseriousenginedamage,thiscan
resultinafireifexcessrawfuelreachesthe
exhaustsystem.
I>Donotcontinuetooperateyourvehicleifyou
detectenginemisfireorotherunusualopera-
tingconditions.
Parking

/!\Warning!
Dangeroffire.

I>Donotparkoroperatethevehicleinareas
wherethehotexhaustsystemmaycomein
contactwithdrygrass,brush,fuelspillor
otherflammablematerial.
I>Ifyourcarcatchesonfireforanyreason,call
thefiredepartment.
Donotendangeryourlifebyattemptingto
putoutthefire.
Undercoating

/!\Warning!
Dangeroffireandseriouspersonalin-
juries.

I>Donotapplyadditionalundercoatingorrust-
proofingonorneartheexhaustmanifold,ex-
haustpipes,catalyticconvertersorheat
shields.Duringdrivingthesubstanceusedfor
undercoatingcouldoverheatandignite.
I>I>I>
Maintenance,CarCare
179

HowEmissionControlWorks
Whenanautomobileengineisrunning,ituses
energygeneratedthroughthecombustionofa
mixtureofairandfuel.Dependingonwhethera
carisdrivenfastorslowlyorwhethertheen-
gineiscoldorhot,someofthefuel(hydrocar-
bons)maynotbeburnedcompletely,butmay
bedischargedintotheenginecrankcaseorex-
haustsystem.Additonalhydrocarbonsmayenter
theatmospherethroughevaporationoffuelfrom
thefueltank.Thesehydrocarbons(HC),whenre-
leasedintotheair,contributetoundesirablepol-
lution.
Inaddition,carbonmonoxide(CO)andoxidesof
nitrogen(NOx)contributetoengineemissions.
They,too,areformedduringthecombustion
processanddischargedintotheexhaustsys-
tem.
Toreducethesepollutants,yourPorscheis
equippedwithapreciselycalibratedfuelinjection
systemtoassureafinelybalancedair/fuelmix-
tureunderalloperatingconditions.
180Maintenance,CarCare
Oxygensensor
Theoxygensensor,installedintheexhaustpipe
continuouslysensestheoxygencontentofthe
exhaustandsignalstheinformationtoanelec-
troniccontrolunit.Thecontrolunitcorrectsthe
air/fuelratio,sotheenginealwaysreceivesan
accuratelymeteredair/fuelmixture.
Crankcaseventilation
Throughcrankcaseventilation,undesirable
emissionsfromtheenginecrankcasearenot
permittedtoreachtheoutsideatmosphere.
Theseemissionsarerecirculatedfromthe
crankcasetotheairintakesystem.Fromhere
theemissionsmixwiththeintakeairandare
laterburnedintheengine.
Catalyticconverters
Thecatalyticconvertersareefficient"clean-up"
devicesbuiltintotheexhaustsystemoftheve-
hicle.Thecatalyticconvertersburntheundesir-
ablepollutantsintheexhaustgasbeforeitis
releasedintotheatmosphere.
Theexclusiveuseofunleadedfueliscriti-
callyimportantforthelifeofthecatalytic
converters.Therefore,onlyunleadedfuel
mustbeused.
Thecatalyticconverterswillbedamaged
by:
-pushortowstartingthevehicle
-misfiringoftheengine
-turningofftheignitionwhilethevehicleis
movingor
-drivinguntilthefueltankiscompletelyempty
-byotherunusualoperatingconditions.
t>Donotcontinuetooperateyourvehicleunder
theseconditions,sincerawfuelmightreach
thecatalyticconverters.Thiscouldresultin
overheatingoftheconverters.Federallaw
prohibitsuseofleadedfuelinthiscar.

/!\Warning!
Dangeroffireandseriouspersonalin-
juries.

t>Donotapplyadditionalundercoatingorrust-
proofingonorneartheexhaustmanifold,ex-
haustpipes,catalyticconvertersorheat
shields.Duringdrivingthesubstanceusedfor
undercoatingcouldoverheatandignite.
t>Beforeapplyingfreshunderseal,carefully
removedepositsordirtandgrease.Onceit
hasdried,thenewundercoatingcompound
formsatoughprotectivecoatingwhichpro-
videsefficientrust-proofingofthefloorpanels
andcomponents.
t>Alwaysapplyafreshcoatingofsuitablepre-
servativetounprotectedareasaftercleaning
theundersideofthebody,thetransmission,
theengineorcarryingoutrepairstounder-
body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportant
duringthecoldweatherseason.Ifyourcaris
drivenfrequentlyinareaswheresalthasbeen
spreadontheroads,thewholeenginecompart-
mentshouldbecleanedthoroughlyafterthe
wintertopreventsaltfromcausinganylasting
damage.Afullunder-bodywashshouldalsobe
performedatthesametime.
190Maintenance,CarCare
Door,roof,lidandwindowseals
t>Washdirt(e.g.abrasion,dust,roadsalts)
fromallsealsregularlyusingwarmsoapy
water.Donotuseanychemicalcleaning
agentsorsolvents.
Whenthereisafrosthazard,theouterdoor
sealsandthefrontandrearlidsealscanbe
protectedagainstfreezingintoplacebyasuit-
ablecareproduct.

Inordertopreventdamagetotheanti-fric-
tioncoating,theinnerdoorseals,thecon-
vertibletopsealsandhardtopsealsmust
notbetreatedwithcareproducts.

Headlights,lights,interiorandexterior
plasticparts
t>Use
only
cleanwaterandalittledishwashing
detergenttocleanlightlenses,plastichead-
lightlenses,plasticpartsandsurfaces.
Donotcleanwhendry.
Useasoftspongeorasoft,lint-freecloth.
Gentlywipethesurfacewithoutapplyingtoo
muchpressure.
ThePorscheinsidewindowcleanerisalso
suitableforcleaningplasticsurfaces.Follow
thecleaninginstructionsonthecontainer.
Neveruseotherchemicalcleanersor
solvents.
t>Rinsecleanedsurfaceswithclearwater.

EmergencyStartingwithJumper
Cables
Ifthebatteryisdischarged,e.g.inwinteror
afterthecarhasbeenparkedforalongtime,
thebatteryofanothercarcanbeusedforstart-
ingwiththehelpofjumpercables.
Makesurethevoltageofbothbatteriesisthe
same.
Thecapacity(Amperehours,Ah)ofthebooster
batterymustnotbesubstantiallylessthanthat
ofthedischargedbattery.
Thedischargedbatterymustbecorrectlycon-
nectedtothevehicle'selectricalsystem.
Seethechapter"Battery"and"Emergencyun-
lockingoftheluggagecompartmentlidanden-
ginecompartmentlid".
Note
[>
Donottrytostartthecarbypushingortow-
ing.Damagetothecatalyticconvertersand
othercomponentsofthecarmayresult.
220PracticalTips,EmergencyService
/!\Warning!
Riskofdamageandseriouspersonalinjury
duetoshortcircuit.
[>
Useonlyjumpercablesofadequatediameter
cross-sectionandfittedwithcompletelyinsu-
latedalligatorclips.
[>
Followallwarningsandinstructionsofthe
jumpercablemanufacturer.
[>
Whenconnectingjumpercables,makesure
thattheycannotgetcaughtinanymoving
partsintheenginecompartment.
Thejumpercablesmustbelongenoughso
thatneithervehiclesnorcablestouchanother.
[>
Thevehiclesmustnotbeincontact,other-
wisecurrentmightflowassoonastheposi-
tiveterminalsareconnected.
[>
Thecableclampsmustnotbeallowedtocon-
tacteachotherwhenoneendofthejumper
cablesareconnectedtoabattery.
[>Ensurethattoolsorconductivejewellery
(rings,chains,watchstraps)donotcomeinto
contactwithlivepartsofthevehicle.
[>Improperhook-upofjumpercablescanruin
thealternator.

Dangerofcaustic
burns.
[>
Donotleanoverthebattery.

Dangerofgasexplosion.

[>Improperuseofboosterbatterytostartave-
hiclemaycauseanexplosion,resultingin
severepersonalinjuries.
[>Keepsourcesofignitionawayfromthebat-
tery,e.g.openflame,burningcigarettesor
sparkingduetocablecontactorwelding
work.
[>
Adischargedbatterycanfreezeevenat
-lOOCj14°F.
Beforeconnectingjumpercables,afrozen
batterymustbethawedout.

Index
A
ABS(antilockbrakesystem)56,57
Acousticwarningsignal84
Airbagsystems44,45
-Switchingoffpassengerairbag42-45
Airdistribution106-109
Airfilter183
Airconditioningsystem106-109
Alarmsystem24,25,126
Alcantara192
Antenna126,186
Antifreeze169
Antilockbrakesystem(ABS)56,57
Ashtray110
Audiooperation124,125
Auto-buttonairconditioningsystem106,107
Automatic
-Anti-glaremirrors29
-Doorlocking20
-Headlightadjustment100
-Lockingretractor40
-Speedcontrol72,104,105
Averageconsumption83,88,89
Averagespeed83,88,89
B
Backrest
-Adjustment32-37
-Release32,33,37
Battery120,215-219
-Warninglight72
Beforedrivingoff12,13
Bloweradjustment106-109
Brakes52-57,174
-Fluid174,250
-FluidwarningIight174
-Lights225,231
-Pads14,55
-Rollerbraketester59,61
Breakinhints14
Bulbs
-Chart223
-Replacing222-235
c
Cabriolet140-149
Canholder.115
Capacities,overview250
Carcare185-193
Cartelephone.126
Carwashes186
Cassettetape
-Player125
-Holder117
Catalyticconverters180
Cautions168,196
Centrallocking21-23
-emergencyoperation22
Changingwheels209-211
Checkenginewarninglight81
Childrestraint
-Anchorages41
-System41-43
-Switchingoffpassengerairbag42-45
CigarettelighterIII
Circulatingairbutton107
Clock79
Clotheshook116
Clutchpedal52
Collapsiblesparewheel206,207,211
Compactdisc
-Changer120,125
-Holder117
-Player120,125
Compressorforcollapsiblesparewheel121
Convertibletop140-149
-Care187
-Indicatorlight143
Coolant76,77,169,170
-Level169,170
-Temperaturegauge76
-Warninglight76
Coolingsystem76,169,170
Cruisecontrol72,104,105
Cupholder115
Index
259