engine PORSCHE 911 CARRERA 2005 5.G Manual PDF

188
Maintenance, Car Care
Fuel
Warning!
Fuel is highly flammable and harmful to
health.
fFire, open flame and smoking are prohibited
when handling fuel.
fAvoid contact with skin or clothing.
fDo not inhale fuel vapors.
To prevent damage to the emission control
system and engine:
fNever drive the tank completely out of fuel.
fAvoid high cornering speeds after the warning lights have come on.
fPlease observe the chapter “EMISSION CONT-
ROL SYSTEM” on Page 191.
Please observe the chapter “FUEL ECONOMY”
on Page 187.
Please observe the chapter “LEVEL GAUGE”
on Page 86.
Check engine warning light
If the warning lights in the instrument panel and on-
board computer come on and remain on while
driving, it suggests:
– an improperly fastened tank cap or
– refuelling with engine running.
Opening the filler flap The filler opening is under the filler flap in the front
right fender.
fWith the vehicle unlocked, press on the front
part of the filler flap (arrow) to open the flap.
The filler flap is centrally locked along with the oth-
er locks. If there is a defect in the automatic unlocking
system:
fOpen the passenger door.
fPull the ring in the right-hand door aperture
(arrow).

Maintenance, Car Care
189
Refuelling Fuel tank capacity is listed under “Capacities”.
Porsche does not recommend the use of fuel ad-
ditives.
Fuel is highly flammable and harmful to
health.
fPlease observe the chapter “CAPACITIES” on
Page 268.1.Important: Stop the engine and switch off the
ignition.
2. Slowly unscrew the tank cap.
Hang the tank cap on the plastic strap of the
filler flap.
3. Insert fuel-hose nozzle fully into the filler neck
with the handle of the fuel-hose nozzle facing
down.
4. Do not add further fuel once the correctly op-
erated automatic fuel-hose nozzle has
switched off.
Fuel could spray or could run over in warm
temperatures.
5. Replace the tank cap immediately after
refuelling and turn it until you hear it and feel it
engage.
If you lose the tank cap, you must replace it
only with an original part to reduce the
possibility of a fire in the event of a collision.
Note
The oil level is automatically measured during
refuelling.
fPlease observe the chapter “OIL DISPLAY AND
MEASUREMENT OF THE ENGINE OIL LEVEL”
on Page 101.
Fuel Recommendations Your Porsche is equipped with catalytic convert-
ers and must use UNLEADED FUEL ONLY.
Your engine is designed to provide optimum per-
formance and fuel economy using unleaded premi-
um fuel with an octane rating of 98 RON
(93
CLC or AKI). Porsche therefore recom-
mends the use of these fuels in your vehicle.
Porsche also recognizes that these fuels may not
always be available. Be assured that your vehicle
will operate properly on unleaded premium fuels
with octane numbers of at least
95 RON
(90 CLC or AKI), since the engine’s “Electronic
Oktane™ knock control” will adapt the ignition tim-
ing, if necessary.
The use of UNLEADED FUEL ONLY is critically
important to the life of the catalytic
converters. Deposits from leaded fuels will
ruin the converters and make it ineffective
as an emission control device.
Cars with catalytic converters have a smaller fuel
tank opening, and gas station pumps have smaller
nozzles. This will prevent accidental pumping of
leaded fuel into cars with catalytic converters.

190
Maintenance, Car Care Unleaded fuels may not be available outside the
continental U.S. and Canada. Therefore, we rec-
ommend you do not take your car to areas or
countries where unleaded fuel may not be availa-
ble.
Octane ratings Octane rating indicates a fuel’s ability to resist det-
onation. Therefore, buying the correct octane gas
is important to prevent engine “damage”.
The RON octane rating is based on the research
method. The CLC (U.S. Cost of Living Council oc-
tane rating) or AKI (antiknock index) octane rating
usually displayed on U.S. fuel pumps is calculated
as research octane number plus motor octane
number, divided by 2, that is written as:
The CLC or AKI octane rating is usually lower than
the RON rating:
For example: 95 RON equals 90 CLC or AKI
Fuels containing alcohol and ether Some areas of the U.S. require oxygenated fuels
during certain portions of the year. Oxygenated fu-
els are fuels which contain alcohols (such as meth-
anol or ethanol) or ether (such as MTBE).
Under normal conditions, the amount of these
compounds in the fuel will not affect driveability.
You may use oxygenated fuels in your Porsche,
provided the octane requirements for your vehicle
are met. We recommend, however, to change to a
different fuel or station if any of the following prob-
lems occur with your vehicle:
– Deterioration of driveability and performance.
– Substantially reduced fuel economy.
– Vapor lock and non-start problems, especially
at high altitude or at high temperature.
– Engine malfunction or stalling.
Fuels containing MMT Some North American fuels contain an octane en-
hancing additive called methylcyclopentadienyl
manganese tricarbonyl (MMT).
If such fuels are used, your emission control sys-
tem performance may be negatively affected.
The check engine warning light on your instrument
panel may turn on.
If this occurs, Porsche recommends you stop us-
ing fuels containing MMT.Portable Fuel Containers
Danger!
Portable fuel containers, full or partially
empty, may leak causing an explosion, or re-
sult in fire in case of an accident.
fNever carry additional fuel in portable contain-ers in your vehicle. RON+MON
2R+M
2 or

Maintenance, Car Care
191
Emission Control System In the interest of clean air Pollution of our environment has become a prob-
lem that is of increasing concern to all of us. We
urge you to join us in our efforts for cleaner air in
controlling the pollutants emitted from the auto-
mobile.
Porsche has developed an emission control sys-
tem that controls or reduces those parts of the
emission that can be harmful to our environment.
Your Porsche is equipped with such a system.
Porsche warrants the Emission Control System in
your new car under the terms and conditions set
forth in the Warranty Booklet.
You, as the owner of the vehicle, have the
responsibility to provide regular maintenance serv-
ice for the vehicle and to keep a record of all main-
tenance work performed. To facilitate record
keeping, have the service performed by author-
ized Porsche dealers. They have Porsche trained
technicians and special tools to provide fast and
efficient service. To assure efficient operation of the Emission
Control System:
fHave your vehicle maintained properly and in
accordance with the recommendations de-
scribed in your Maintenance Booklet.
Lack of proper maintenance, as well as im-
proper use of the vehicle, will impair the func-
tion of the emission control system and could
lead to damage.
fDo not alter or remove any component of the
emission control system.
fDo not alter or remove any device, such as
heat shields, switches, ignition wires, valves,
etc., which are designed to protect your vehi-
cle’s emission control system.
In addition to serious engine damage, this can
result in a fire if excess raw fuel reaches the
exhaust system.
fDo not continue to operate your vehicle if you
detect engine misfire or other unusual operat-
ing conditions.
Parking
Warning!
Danger of fire.
fDo not park or operate the vehicle in areas
where the hot exhaust system may come in
contact with dry grass, brush, fuel spill or oth-
er flammable material.
fIf your car catches on fire for any reason, call
the fire department.
Do not endanger your life by attempting to put out the fire.
Undercoating
Danger!
Danger of fire and serious personal injuries
or death.
fDo not apply additional undercoating or rust-
proofing on or near the exhaust manifold,
exhaust pipes, catalytic converters or heat
shields. During driving the substance used for undercoating could overheat and ignite.

192
Maintenance, Car Care
How Emission Control Works When an automobile engine is running, it uses en-
ergy generated through the combustion of a mix-
ture of air and fuel. Depending on whether a car is
driven fast or slowly or whether the engine is cold
or hot, some of the fuel (hydrocarbons) may not
be burned completely, but may be discharged into
the engine crankcase or exhaust system. Additon-
al hydrocarbons may enter the atmosphere
through evaporation of fuel from the fuel tank.
These hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of
nitrogen (NOx) contribute to engine emissions.
They, too, are formed during the combustion proc-
ess and discharged into the exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel injection
system to assure a finely balanced air/fuel mixture
under all operating conditions.
Oxygen sensor The oxygen sensor, installed in the exhaust pipe
continuously senses the oxygen content of the
exhaust and signals the information to an electron-
ic control unit. The control unit corrects the air/
fuel ratio, so the engine always receives an accu-
rately metered air/fuel mixture. Crankcase ventilation Through crankcase ventilation, undesirable emis-
sions from the engine crankcase are not permit-
ted to reach the outside atmosphere. These emis-
sions are recirculated from the crankcase to the
air intake system. From here the emissions mix
with the intake air and are later burned in the en-
gine. Catalytic converters The catalytic converters are efficient “clean-up”
devices built into the exhaust system of the vehi-
cle. The catalytic converters burn the undesirable
pollutants in the exhaust gas before it is released
into the atmosphere.
The exclusive use of unleaded fuel is critical-
ly important for the life of the catalytic con-
verters. Therefore, only unleaded fuel must
be used. The catalytic converters will be damaged by:
– push or tow starting the vehicle
– misfiring of the engine
– turning off the ignition while the vehicle is mov-
ing or
– driving until the fuel tank is completely empty
– by other unusual operating conditions.
fDo not continue to operate your vehicle under
these conditions, since raw fuel might reach
the catalytic converters. This could result in
overheating of the converters. Federal law pro-
hibits use of leaded fuel in this car.

Maintenance, Car Care
193
Fuel Evaporation Control Fuel tank venting The evaporation chamber and the carbon canister
prevent fuel from escaping to the atmosphere at
extreme high outside temperatures, when driving
abruptly around curves and when the car is parked
at an incline or in any other nonlevel position. Vapor control system and storage When the fuel tank is filled, vapors are collected in
the evaporation chamber by a vent line leading the
vapors to the carbon canister where they are
stored as long as the engine does not run. Purge system When the engine is running, the fuel vapors from
the canister will be mixed with fresh air from the
ambient air of the canister. This mixture will be
directed to the intake air housing by the tank vent
line, mixed with the intake air and burned during
normal combustion.
Washer FluidThe reservoir, with a blue screw cap, is in the lug-
gage compartment, to the rear left. Capacity – Without headlight cleaning system:
approximately 2.6 quarts (2.5 liters).
– With headlight cleaning system:
approximately 6.3 quarts (6.0 liters).
Topping off washer fluidClean water is generally not enough to clean the
windshield and headlights.
Depending on the season, mix the water with win-
ter cleaner giving antifreeze protection or a sum-
mer cleaner. Follow the instructions for the mixing
ratio.
fOnly use cleaner fluids authorized by Porsche.
1. Please note all the information on the refill con-
tainer of the cleaning agent.
2. Open cap of the washer-fluid reservoir.
3. Top up washer fluid and close cap properly.
fDo not use engine coolant anti-freeze or any
other solution that can damage the car’s paint,
in the washer reservoir.
If less than 0.52 quarts (0.5 liter) remains, a
warning message appears on the on-board
computer.
fAdd washer fluid.
Warning light

194
Maintenance, Car Care
Power Steering Power steering is assisted by hydraulic auxiliary
forces.
The hydraulic fluid reservoir is located in the en-
gine compartment.
Note
The flow noise heard at full steering lock is design-
related and does not indicate a defect in the steer-
ing system.
Warning!
Risk of accident.
When the engine is stopped (e.g. when being
towed) or the hydraulic system fails, there is
no assistance for steering.
Therefore, substantially more force will have
to be exerted in order to steer.
fExercise great care when being towed.
fHave the fault remedied at your nearest author-ized Porsche dealer.
Checking hydraulic fluid fPlease observe the chapter “EXERCISE EXTRE-
ME CAUTION WHEN WORKING ON YOUR VE-
HICLE” on Page 178.
fOnly use hydraulic fluid authorized by Porsche.
Specification:
Please observe the chapter “CAPACITIES” on
Page 268.
Check the fluid level with the engine stopped and
cold (approximately 68°F/20°C).
1. Open the engine compartment lid.
2. Open the reservoir cap.
3. Wipe measuring rod.
Close cap and reopen. The fluid level should lie
in the area below the “Cold” marking.
Add hydraulic fluid if necessary.
4. Close cap carefully.
Close engine compartment lid.
Noticeable loss of fluid indicates leakage in the
system.
The cause should be remedied immediately at an
authorized Porsche dealer.

Maintenance, Car Care
195
Air Filter A dirty air filter not only reduces engine perform-
ance, but can lead to premature engine wear.
Regular filter replacement is part of the routine
maintenance service.
fIn dusty conditions, check the filter element
more frequently and replace if necessary.Combination Filter The fresh air passing through the combination fil-
ter into the passenger compartment is virtually
free of dust, pollen, and unpleasant odors.
fIf the outside air is polluted by exhaust fumes,
press the circulating-air button.
A dirty filter can be the cause of reduced air flow:
fHave filter replaced by your authorized
Porsche dealer.
Regular filter replacement is part of the routine
maintenance service.
Manual Transmission Oil The transmission oil has to be checked and
changed at the intervals listed in your Maintenance
Schedule.
fPlease observe the chapter “CAPACITIES” on
Page 268.
We recommend that you have the transmission oil
changed at your Porsche dealer, who has the re-
quired lubricants and the necessary filling equip-
ment.
If you suspect an oil leak in the transmission, have
your authorized Porsche dealer check it out imme-
diately.
Automatic Transmission Fluid The torque converter and the transmission are lu-
bricated with Automatic Transmission Fluid (ATF).
The final drive requires transmission oil. See “Ca-
pacities”.
Do not tow the car or run the engine without ATF
in the transmission. The automatic transmission
may be damaged by even a tiny speck of dirt, only
a clean funnel or spout must be used when adding
AT F.
The ATF and transmission oil has to be checked
and changed at the intervals listed in your Mainte-
nance Schedule.
We recommend that you have the ATF and trans-
mission oil changed at your Porsche dealer, who
has the required lubricants and the necessary fill-
ing equipment.
If you suspect an oil leak in the transmission, have
your authorized Porsche dealer check it out imme-
diately.

202
Maintenance, Car Care
Paint fNever rub a dusty car with a dry cloth since
dust particles are abrasive and could dull and
damage the surface finish.
The paintwork of your car is exposed to all types
of mechanical and chemical conditions, particular-
ly climatic ones such as bright sunlight, rain, frost
and snow. Ultraviolet light, rapid changes in tem-
perature, rain, snow, industrial dust and chemical
deposits constantly attack the paint which is only
able to withstand such exposure in the long term
if it is given regular care and attention.
fDo not apply silicone polishes to the windshield
or windows.
fDo not treat matt-painted components with
preservatives or polishes as this will spoil the
matte effect.
Preservation
The paint surface becomes dull over time due to
weathering. It is therefore necessary to preserve
the paint regularly.
This keeps the paint shiny and elastic. Dirt is pre-
vented from adhering to the paint surface and in-
dustrial dust is prevented from penetrating the
paint.
Provided it is washed and treated with preserva-
tive regularly, the brand new finish of your car will
be retained for years to come.
fApply paint preservative after the car wash and
polish it dry to obtain a bright finish. Polishing
Do not resort to using Porsche polish until it be-
comes evident that the normal preservatives no
longer produce the desired finish.
Spots and stains
fRemove tar stains, grease, oil spots and dead
insects as soon as possible with Insect Remov-
er. They can cause discoloration if allowed to
remain on the paintwork.
fWash the affected area immediately after treat-
ing it.
Minor paint damage
fHave minor paint damage, such as scratches,
scores or chips caused by flying stones, re-
paired immediately by your authorized
Porsche dealer before corrosion sets in.
However, if there are already traces of corrosion,
they must first be removed carefully and thorough-
ly. Coat the area with a rust-proofing primer and
finish off with a top coat. The paint code and color
number are found on the tire pressure plate.
Engine compartment The engine compartment and the surface of the
engine are treated with a corrosion-inhibitor at the
factory.
If degreasing solvents are used to clean the en-
gine compartment or the engine is washed down,
the process almost invariably removes the corro-
sion-inhibiting coating. It is then absolutely neces-
sary to have a durable preservative applied to all
surfaces, body seams, joints and assemblies in
the engine compartment. This also applies when
corrosion-inhibitor parts are replaced.
Caution!
Risk of damage to the alternator.
fDo not point the cleaning jet directly at the al-ternator, or cover the alternator.
Effective corrosion-proofing is particularly impor-
tant during the cold weather season. If your car is
driven frequently in areas where salt has been
spread on the roads, the whole engine compart-
ment should be cleaned thoroughly after the win-
ter to prevent salt from causing any lasting dam-
age. A full under-body wash should also be per-
formed at the same time.

Maintenance, Car Care
203
Windows The road dust which settles on the windshield and
windows contains particles of tire rubber and oil
residue. The interior trim and upholstery release
particles, particularly in strong sunlight, which col-
lect on the insides of the windows. These deposits
are augmented by impurities in the air which en-
ters the car through the fresh air vents.
fClean all windows regularly, inside and outside,
with Porsche window cleaner.
fIf you use a chamois leather for the windows,
do not use it for paintwork as it will otherwise
pick up a certain amount of preservative or
polish and could smear the windows and thus
impair vision.
fRemove dead insects with Porsche insect re-
mover.
Note
Door windows feature a water-repellent (hydro-
phobic) coating which prevents soiling of the
windows.
This coating is subject to natural wear and can be
renewed.
fConsult an authorized Porsche dealer.
Wiper blades Wiper blades that are in perfect condition are vital
for a clear view.
fReplace the wiper blades twice per year (be-
fore and after the cold season) or whenever
wiper performance deteriorates.
fPeriodically clean the wiper blades with
Porsche window cleaner, especially after the
vehicle has been washed in a car wash.
If they are very dirty (e.g. with insect remains),
they can be cleaned with a sponge or cloth. Undercoating As it is not possible to exclude the risk of damage
to this protective coating in day to day driving, it
is advisable to have the underside of the car in-
spected at certain intervals – preferably before
the start of winter and again in spring – and the un-
dercoating restored as necessary.
Your authorized Porsche dealer is familiar with the
bodyseal treatment procedures and has the nec-
essary equipment for applying factory approved
materials. We recommend that you entrust them
with such work and inspections.
Unlike conventional spray oils, undercoating and
rust-proofing compounds based on bitumen or
wax do not attack the sound-proofing materials ap-
plied at the factory.
Warning!
Danger of fire and serious personal injuries.
fDo not apply additional undercoating or rust-
proofing on or near the exhaust manifold, ex-
haust pipes, catalytic converters or heat
shields. During driving the substance used for undercoating could overheat and ignite.
fBefore applying fresh underseal, carefully re-
move any deposits or dirt and grease. Once it
has dried, the new undercoating compound
forms a tough protective coating which pro-
vides efficient rust-proofing of the floor panels
and components.
fAlways apply a fresh coating of suitable pre-
servative to unprotected areas after cleaning
the underside of the body, the transmission,
the engine or carrying out repairs to under-
body, engine or transmission components.
Effective rust-proofing is particularly important
during the cold weather season. If your car is driv-
en frequently in areas where salt has been spread
on the roads, the whole engine compartment
should be cleaned thoroughly after the winter to
prevent salt from causing any lasting damage. A
full under-body wash should also be performed at
the same time.