ignition PORSCHE 911 TURBO 2004 4.G Information Manual

· 26 ·The new 911 Turbo |
Drive
· 25 · · 24 · · 23 ·
7. Exhaust-gas turbocharger
with Variable Turbine
Geometry (VTG)
8. Intercoolers
9. Pressure pipe
10. Throttle valve
(electronically actuated)
11. Exhaust system
12. Oil filter
13. Engine oil reservoir
(dry-sump lubrication)
1. Radiator module (left)
2. Radiator module (centre)
3. Radiator module (right)
4. Coolant pipe
5. Coolant expansion tank
6. Air filter
14. Generator
15. PASM damper
16. Tandem brake booster
17. 6-speed manual gearbox
18. Front differential
19. Fuel tank1. Oil scavenge pump
2. Oil-pressure pump (obscured)
3. Engine oil reservoir
(dry-sump lubrication)
4. Camshaft adjuster (VarioCam Plus)
5. Intake camshaft
6. Tappets (with hydraulic valve
clearance adjustment)
7. Valve springs
8. Intake valves
9. Nikasil-coated cylinder bore
10. Forged aluminium piston
11. Forged connecting rod
12. Crankshaft
13. Camshaft drive chain
14. Camshaft drive chain tensioner
with guide rail
15. Single-spark ignition coil
16. Spark plug
17. Exhaust-gas turbocharger with
Variable Turbine Geometry (VTG)
18. Exhaust system
19. Catalytic converter
20. Pressure pipe
21. Throttle valve (electronically actuated)
22. Plenum chamber
23. Ancillary drive belt
24. Fluid reservoir for
power-steering system
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Engine cooling.
The 911 Turbo engine features
cross-flow water cooling with fully
integrated coolant management.
This technology ensures a
consistent flow of coolant to each
of the engine’s cylinders. All
coolant passages are integral to
the block, thus eliminating the
need for external hoses. Each
cylinder receives a fresh supply
of coolant which has not been
pre-warmed by the engine. As well
as improving reliability, this
helps to minimise maintenance
requirements. Waste heat from
the oil is transferred to the
coolant via two oil/water heat
exchangers. The coolant is routed
through twin radiator modules
ahead of the front wheels and a
centrally placed unit in the nose.
Engine management.
Optimum performance is assured
at all times with the aid of
the Motronic ME7.8.1 engine
management system. On the new
911 Turbo, this powerful ECU is
responsible for all engine-related
functions and assemblies (see
diagram). Key among these are
the Variable Turbine Geometry
(VTG), VarioCam Plus and
electronic throttle system – one
of the essential prerequisites
for the standard Porsche Stability
Management (PSM). The results:
optimum economy, emissions
and performance, regardless of
driving style.Another important task performed
by the engine management
system is cylinder-specific knock
control. By preventing pre-ignition
at high engine speeds, this
function can avert costly damage
to the pistons and cylinders. Since
temperatures tend to vary in
different parts of the engine, each
cylinder is monitored separately.
If a risk is detected, the individual
ignition timing is adjusted.
The EU-compliant on-board
diagnostics system provides
continuous fault detection and
early warning for the exhaust
and fuel supply systems. The
resulting benefits are active
prevention of harmful emissions
as well as consistent rates of
fuel consumption.
· 40 ·· 41 ·The new 911 Turbo |
Drive
Input data Used to regulate /control
Engine management system
(Motronic ME7.8.1)
Engine load
Pressure upstream from throttle
Throttle-valve angle
Engine speed (from crankshaft)
Camshaft phase angles
Throttle-pedal position
Lambda signal
Knock sensor signal
Ignition
Fuel injection
Throttle valve
Heating elements in lambda sensors
Fuel pump
Fuel-tank venting
CAN interface to
all-wheel drive control unit CAN interface to transmissionMoment interface to Porsche
Stability Management (PSM)
VarioCam Plus
– camshaft phase angle
– valve lift control
Electronic controller for
Variable Turbine Geometry (VTG)
Bypass valve
Secondary air injection
Engine-bay fan
Starter
On-board diagnostics
Air-conditioning compressor
Interface to instrument cluster
Radiator fans
Vehicle speed
Air-conditioning settings
Engine immobiliser status
Clutch pedal switch
Ambient air pressure
Temperatures
– coolant
– airflow upstream from throttle
– engine oil
– air in engine compartment
– ambient air
Exhaust-gas temperature

Fuel injection.
Fuel is supplied to each of the six
cylinders by means of sequential
fuel injection. The timing of each
injection and the volume supplied
to each bank of cylinders are
controlled by the Motronic ME7.8.1
engine management system.
Adjustments are based on a range
of variables, such as throttle
position, engine speed, boost
pressure, coolant temperature
and exhaust gas composition. Theresults are optimised combustion
and fuel consumption. A hot-film
air mass sensor monitors the
density of the incoming air to
ensure the optimum air/fuel
mixture, regardless of weather
and altitude.
Ignition system.
The 911 Turbo is equipped with
a static high-voltage ignition
system. Each individual plug has
a separate ignition coil, ensuring
perfect combustion every time.
The role of distributor is performed
by the engine management
system, which operates the coils
directly. The result: optimum
performance with minimal fuel
consumption.
· 42 ·· 43 ·The new 911 Turbo |
Drive

L
Leather 104, 112
Limited-slip differential,
mechanical 56
Loudspeakers 90
LSA concept 53
Lubrication 31
Luggage compartment 84
M
Manual gearbox 45
Materials 95
MOST
®bus 90
MP3 playback 86
Multifunction steering wheel 78
Multi-plate clutch,
electronically controlled 48
N
Navigation expansion module 87
Navigations system 87
Noise 97
O
On-board computer 88
On-board diagnostics 40
Optional equipment 108
P
ParkAssist 82
Performance display 60
Personalisation 98
Porsche Active Suspension
Management (PASM) 56
Porsche Ceramic
Composite Brake (PCCB) 70
Porsche Communication
Management (PCM) 86
Porsche Side Impact
Protection (POSIP) 75
Porsche Stability
Management (PSM) 58
Porsche Traction
Management (PTM) 48
R
Rear wiper 83
Recycling 95
Roof transport system 84
S
Safety, active 66
Safety, passive 72
Seats 80
Seats, rear 81
Service 122
Servicing 44, 97
Sport button 60
Sport Chrono Package Turbo 60Sports seats 80
Sports seats, adaptive 80
Steering 54
Stereo lambda control 44
Sunroof, slide/tilt 83
Suspension 52
T
Tandem brake booster 69
Technical data 126
Telephone 89
Timer 60
Tiptronic S 46
Transmission 126
Tyre Pressure
Monitoring (TPM) 55
V
Variable Turbine
Geometry (VTG) 32
Variable valve timing 39
VarioCam Plus 38
Vehicle tracking system 84
W
Water- cooling 40
‘Welcome Home’ lighting 82
Wheels 55
Wood, macassar 115
Wood, sycamore 116
· 129 ·
A
Air conditioning, automatic 79
Airbags 74
Alloy engine 30
All-wheel drive 48
Aluminium Look 118
Antenna diversity 88
Anti-theft protection 84
Audio system 86, 119
AudioPilot
®91
Axle concept 52
Axle, front 52
Axle, rear 53
B
Bi-Xenon lighting 66
Bodyshell 72
BOSE
®Surround
Sound System 90
Boxer engine 28, 30
Braking system 68
C
Carbon 117
Catalytic converters 44
CD autochanger 89, 119
Ceramic brakes 70
Child seats 81
Colours 100
Colours, interior 104
Colours, special interior 105
Communication 119
Cross-flow cooling 40
Cruise control 83
D
Design 20
Driver memory function 63
Dry-sump lubrication 31
DVD navigation drive 87
E
Electronic logbook 89
Emissions control 94
Engine management system 40
Exhaust system 44
F
Factory collection 120
Fire extinguisher 82, 111
Foglights 67
Fuel injection, sequential 42
Fuel system 97
G
GPS navigation system 87
GSM telephone 89
H
HomeLink®83
Hot-dip galvanised sheet steel 73
I
Ignition 43
Instruments 79
Interior 78
K
Knock control,
cylinder-specific 40
· 128 ·
Index