service PORSCHE 911 TURBO 2004 4.G Information Manual

· 6 ·
The new 911 Turbo 6
Drive 22
Chassis 50
Safety 64
Comfort 76
Environment 92
Personalisation 98
Factory collection 911 120
Service 122
Summary 124
Technical data 126
Index 128
The new 911 Turbo |Contents
Variable Turbine Geometry (VTG).
Electronic all-wheel drive.
Just when you thought it couldn’t get
any better…
The new 911 Turbo

Lightweight design.
The six-cylinder boxer engine is
a highly compact unit offering
excellent cylinder charging and
torque characteristics as well
as optimum balance and minimal
vibration. With the cylinders
arranged horizontally on either
side of the crankshaft, the
layout is key to the car’s low
centre of gravity.
The alloy crankcase consists
of two main sections, each
containing one bank of cylinders.
The crankshaft runs in eight main
bearings and is driven by forged
connecting rods. For optimum
durability, we’ve used forged
aluminium pistons running in
Nikasil-coated aluminium liners
and featuring individual oil-spray
cooling. Key benefits include lower
frictional resistance and longer
service life.
The cylinder heads are made
from a lightweight alloy which
is extremely resistant to high
temperature. Each bank of
cylinders has two overhead
camshafts driving a set of four
valves – two inlet and two exhaust
– on each individual cylinder.
The valves are arranged in a ‘V’
configuration and feature a highly
efficient dual-spring design.
Engine performance is further
enhanced with the aid of bothVariable Turbine Geometry (VTG –
see page 32) and VarioCam Plus
(variable valve timing and lift
on inlet side – see page 38). The
benefits are not only greater
power and torque, but also better
fuel economy and lower emissions.
Dry-sump lubrication.
This classic dry-sump system
with separate oil reservoir
ensures consistent oil pressures
throughout the engine. In doing
so, it compensates for even the
most extreme and prolonged
gravitational loads.
After passing through the engine,
every drop of oil is returned
directly to the external reservoir.
The flow is driven by two pairs of
scavenge pumps in the cylinder
heads and a further two pumps in
the crankcase. Gas is removed
from the returning oil by means of
a defoaming device in the
reservoir. As a result, the oil
level in the reservoir remains
virtually constant at all times.
The oil is returned to the
lubrication points in the engine
by means of a dedicated
oil-feed pump. With a further
scavenge pump in each of the
twin turbocharger units, the
new 911 Turbo has a total of nineseparate pumps to drive the
lubrication system.
The oil level can be checked from
inside the car via the standard
on-board computer. This solution
is not only cleaner and more
convenient than a conventional
dipstick, it is also significantly
more accurate.
· 30 ·· 31 ·The new 911 Turbo |
Drive
Main rotating assembly and valve gear

are reduced thanks to lengthy
replacement intervals for both
the engine oil (18,000 miles) and
air filter unit (36,000 miles). The
spark plugs require changing after
36,000 miles or a maximum of
every four years. The generator,
power-steering pump and air-
conditioning compressor are all
driven by a single self-adjusting
belt with a service life of 54,000
miles. The hydraulic tappets
provide automatic adjustment of
all valve clearances, while the
drive chains on the camshafts
and auxiliary shafts will also last
the life of the car.
Basic servicing is required after
18,000 miles or a maximum of
two years on the road. The first
major service is due at 36,000
miles or every four years at the
latest. The results: lower running
costs and virtually uninterrupted
enjoyment from your Porsche.
Exhaust system.
The exhaust system on the
911 Turbo is made from highly
durable stainless steel. The
system consists of two separate
tracts, one for each bank of
cylinders. The catalytic converters
are extremely heat-resistant,
yet quick to reach temperature
(and thus optimum performance)
when the engine is started
from cold.Twin lambda sensors in each of
the exhausts enable continuous
monitoring of the combustion
process. An additional pair of
sensors* is used to measure
the efficiency of the catalytic
converters.
Servicing.
Another pleasant surprise on the
new 911 Turbo is the standard
service schedule. Running costs
The new six-speed manual
gearbox in the 911 Turbo is
specifically adapted to the car’s
high levels of engine torque.
Designed primarily for sports
driving, one immediate
characteristic is the perfectly
judged spread betweensuccessive ratios as you upshift
through the gears. The gearshift
throw is short and precise,
with only minimal force required.
Thanks to a dual-mass flywheel,
this uncompromising setup means
there’s never any compromise
in comfort. The linkage provides
a direct connection with the
gearbox while insulating
the lever from engine vibration.
One final detail – the new gear
lever design – is exclusive to
the 911 Turbo.
· 44 ·· 45 ·The new 911 Turbo |
Drive
Six-speed manual gearbox.
Superlative power requires equal precision.
Gear lever exclusive to 911 Turbo* Not in markets with leaded fuel.

Antenna diversity.
The PCM package includes four
separate antennae which are
discreetly incorporated within the
windscreen glass. This simple
solution enables the twin-tuner
radio system to find the strongest
possible signal, thereby enhancing
FM reception.
On-board computer.
The PCM computer offers a wide
range of information, including
average fuel consumption, average
speed, range till empty, journey
time and external temperature.
It can also be used to view data
from the optional Tyre PressureMonitoring (TPM). The computer
is operated using a separate
control stalk, displaying key infor-
mation in the central instrument
dial. The same control stalk
is used to operate the timing
functions in the optional Sport
Chrono Package Turbo.
Electronic logbook.
This optional addition to PCM
enables automatic logging on
every journey of mileage, route
distance, date and time as well as
starting location and destination.
Data can be downloaded from
PCM via an infrared port and
processed on a computer using
software included with the
package. This easy-to-use option
fulfils all the requirements for
automatic logbooks as specified
by the German revenue authorities.
Telephone module.
The optional GSM telephone has
a 12-digit keypad and a hands-
free facility offering excellent callquality. The hands-free microphone
is located next to the steering
column and is ideally positioned
for the driver. The telephone
system supports SMS (text)
messaging as well as card-free
calls to emergency services. An
optional passive (keyless) handset
with leather-trimmed console
enables clearer communication
as well as greater privacy when
making a call.
CDC-4 CD autochanger.
This optional CD autochanger has
a total capacity of six audio
CDs and installs beneath a panel
in the luggage compartment.
An autochanger preparation is
included as standard.
· 88 ·· 89 ·The new 911 Turbo |
Comfort
Passive (keyless) handset

Servicing.
Longer service intervals are not
only easier on resources, they
also reduce ownership costs. The
new 911 Turbo has very modest
servicing requirements of 18,000
miles or every two years (standard
service) and 36,000 miles or
every four years (major service).
The replacement intervals for
parts and fluids have also been
significantly extended: engine
oil and filter every 18,000 miles,
air filter every 36,000 miles,
spark plugs every 36,000 miles
or four years, and fuel filter every
56,000 miles.
Noise.
The new 911 Turbo complies with
all noise regulations worldwide.
Instead of resorting to engineencapsulation, we’ve eliminated
noise at source: engine com-
ponents are more rigid, moving
parts are lighter, and tolerances
have been reduced to a minimum.
High-efficiency silencers in durable
stainless steel help to minimise
noise throughout the life of the
car. All that remains, both inside
and out, is the famous Porsche
sound.
Fuel system.
Key developments in the fuel
supply system include a further
reduction in the evaporation of
hydrocarbons. This is achieved
through a combination of active
carbon filter and specially coated
fuel tank. All fuel lines are made
from robust aluminium, while
those carrying vapours use multi-
layer plastic.
· 96 ·· 97 ·The new 911 Turbo |
Environment

· 122 ·· 123 ·
Service
Porsche Used Car Programme
The Porsche Used Car Programme
is designed to help you find the
very finest examples of pre-owned
Porsche vehicles. Each car is
rigorously tested to the highest
Porsche standards and comes with
comprehensive warranty cover.
Porsche Financial Services
We’ve developed a range of
innovative financial services,
carefully tailored to the needs
of Porsche owners, including
competitive finance and leasing
schemes, insurance and the
Porsche Card.
Porsche Classic
Specially tailored for all Porsche
vehicles over 20 years old,
Porsche Classic offers a dedi-
cated resource for genuine spare
parts and expert repairs, as well
as general advice on making
the most of your historic Porsche.
‘Christophorus’
As a Porsche owner, you will
receive a complimentary copy
of our bimonthly magazine,
Christophorus. Each edition is
packed with news, articles and
exclusive interviews covering every
aspect of the Porsche marque.
Porsche Exclusive
With our factory-fitted personal-
isation programme, you can now
create your perfect Porsche. In
terms of styling, specification or
both. All modifications are uniquely
handcrafted for your car.
Porsche Tequipment
This select range of aftermarket
accessories is available from
your Porsche Centre. Specially
developed and approved for your
Porsche,Tequipment products do
not affect your vehicle’s warranty.
Porsche Clubs
With more than 110,000 members
worldwide, Porsche Clubs organise
a wide range of social and motor-
sport events. For more information,
visit www.porsche.com.
Porsche online
For all the latest news and
information from Porsche, visit
www.porsche.com.
Porsche Design
Driver’s Selection
This exclusive collection of cloth-
ing and accessories combines
timeless elegance and unmistak-
able quality to complement the
Porsche model range.
Porsche Driving Experience
1. The Porsche Travel Club.
Our exclusive collection of driv-
ing holidays combines luxury
and adventure, on and off road.
For more information, call
+49 (0) 711 911-78155 to 78157.
E-mail: [email protected]
Porsche Centres
Your Porsche Centre is there to
assist you with every aspect
of purchasing and owning your
Porsche, offering a wide range
of services, genuine Porsche parts
and accessories.
Porsche Assistance
Our Europe-wide breakdown and
accident recovery service pro-
vides Porsche drivers with com-
prehensive assistance benefits.
Membership is automatic when
you purchase your Porsche.
2. The Porsche Sportfahrschule.
Improve your driving skills and dis-
cover more about your Porsche
on some of the world’s most famous
racing circuits. For more informa-
tion, call +49 (0) 711 911-78315.
E-mail: [email protected]
The latest Exclusive, Tequipment, Porsche Design Driver’s Selection and Porsche Driving Experience brochures are now available from your
Porsche Centre.

L
Leather 104, 112
Limited-slip differential,
mechanical 56
Loudspeakers 90
LSA concept 53
Lubrication 31
Luggage compartment 84
M
Manual gearbox 45
Materials 95
MOST
®bus 90
MP3 playback 86
Multifunction steering wheel 78
Multi-plate clutch,
electronically controlled 48
N
Navigation expansion module 87
Navigations system 87
Noise 97
O
On-board computer 88
On-board diagnostics 40
Optional equipment 108
P
ParkAssist 82
Performance display 60
Personalisation 98
Porsche Active Suspension
Management (PASM) 56
Porsche Ceramic
Composite Brake (PCCB) 70
Porsche Communication
Management (PCM) 86
Porsche Side Impact
Protection (POSIP) 75
Porsche Stability
Management (PSM) 58
Porsche Traction
Management (PTM) 48
R
Rear wiper 83
Recycling 95
Roof transport system 84
S
Safety, active 66
Safety, passive 72
Seats 80
Seats, rear 81
Service 122
Servicing 44, 97
Sport button 60
Sport Chrono Package Turbo 60Sports seats 80
Sports seats, adaptive 80
Steering 54
Stereo lambda control 44
Sunroof, slide/tilt 83
Suspension 52
T
Tandem brake booster 69
Technical data 126
Telephone 89
Timer 60
Tiptronic S 46
Transmission 126
Tyre Pressure
Monitoring (TPM) 55
V
Variable Turbine
Geometry (VTG) 32
Variable valve timing 39
VarioCam Plus 38
Vehicle tracking system 84
W
Water- cooling 40
‘Welcome Home’ lighting 82
Wheels 55
Wood, macassar 115
Wood, sycamore 116
· 129 ·
A
Air conditioning, automatic 79
Airbags 74
Alloy engine 30
All-wheel drive 48
Aluminium Look 118
Antenna diversity 88
Anti-theft protection 84
Audio system 86, 119
AudioPilot
®91
Axle concept 52
Axle, front 52
Axle, rear 53
B
Bi-Xenon lighting 66
Bodyshell 72
BOSE
®Surround
Sound System 90
Boxer engine 28, 30
Braking system 68
C
Carbon 117
Catalytic converters 44
CD autochanger 89, 119
Ceramic brakes 70
Child seats 81
Colours 100
Colours, interior 104
Colours, special interior 105
Communication 119
Cross-flow cooling 40
Cruise control 83
D
Design 20
Driver memory function 63
Dry-sump lubrication 31
DVD navigation drive 87
E
Electronic logbook 89
Emissions control 94
Engine management system 40
Exhaust system 44
F
Factory collection 120
Fire extinguisher 82, 111
Foglights 67
Fuel injection, sequential 42
Fuel system 97
G
GPS navigation system 87
GSM telephone 89
H
HomeLink®83
Hot-dip galvanised sheet steel 73
I
Ignition 43
Instruments 79
Interior 78
K
Knock control,
cylinder-specific 40
· 128 ·
Index