air filter PORSCHE 944 1987 1.G Owners Manual

INDEX
A
ABS Acceleration diagram Accelerator pedal Air Bag System Air - cleaner
- conditioner
- filter
Alternator warning light Antifreeze Antilock, Brake system Anti-theft alarm Ashtray Automatic- garage door
- speed control
- transmission
- transmission fluid B
Battery
Boost pressure gauge
Brake - booster
- fluid
- fluid warning light
- pads
- parking
- pedal
- system
- warning light
Break-in hints
Bulb replacing
Buzzer 28,39
118-129
55
20, 21, 38, 3980, 8144-4680,81 39
74,75,11028, 39
11
42, 98
25
29
53-55
78,110,128
90-9234
27
39,79,11039
27,37,47,79,80 26
26, 27
26,27,11537
47
93-98
10,18,24,30
C/D
CASIS
Capacities
Car care instructions
Casis
Catalytic Converter
Cautions
Central locking
Central warning light
Cigarette lighter
Cleaning
Clock
Clutch pedal
Collapsible spare tire
Control warning light system
Coolant Temperature Gauge
Cooling system
Corrosion prevention
Dashboard
Defogging/defrosting
Dimensions
Doors
Driving hints
E/F
Electrical system
Emergency- flasher
- starting
Emission Control System
Engine - cooling
- exhaust
- hood
- number
- oil checking & changing
- oil
-speed, max 35
110
61-66
35
50,10267
13
37
41
61-66 40
27
85
36-39 36
74-77
65-66
24
44-46 114
12,138-9, 48, 49
89-92
41
92
100-103 74-77
48
586
69-72
69,110,111,128
34,47,52,106-
108
Fan control switch knob
Fan, radiator
Filling capacities
Fog lights
Fuel - economy
- evaporation control
- gauge
- recommendation
- tank
Fuses and relays
G/H
Gas Station Information
Gasohol
Gasoline
Gear ratio diagram
Gearshift lever
Glove compartment
Hatchback
Headlights
Headlight- dimmer
- flasher
- switch
- washing system
Heater/ventilation controls
Hood - front
- rear
Horn
I/J
Ignition/steering lock
Instrument illumination
Instruments
Interior ligh 44
36, 74 110
30, 96, 97
49
103 37
50, 51
50,110
89,126
126-129 51
50,51
122-125 52-55
42
56
30,95,99 30
30
30
31,32,81,11044-4658
56,57
21,24
24
30
33-40
43, 98
4

Jack
- supports
K/L
Keys
Kickdown
Lane changer
Leather
License plate light
Light switch
Lights - ashtray
- fog
- interior
- license plate
- parking
- turn signal
Locks - doors, wheels
Loudspeakers
Lubricants
Luggage compartment
M/O
Manual transmission
- oil
Mirrors
Oil- change
- consumption
- filter changing
- pressure gauge
- pressure warning light
Octane rating
Oxygen Sensor
P/R
Paint code number 68
87, 88, 129
10-11,86 55
30
65
98
30
98
30, 96, 97
43, 9898
30, 37, 93, 94
30,93,94
10-13, 86 89
110,111 57
52,122-125 77,11022,43
71,72
47, 69
71, 72 38
38
50, 51,106-108 101,102
7
Parking- brake
- lights
Performance
Power assisted steering
Power train
Power windows
Prop-up roof
Radiator fan
Rear - hood
- view mirrors
- window defogger
- wiper
Recirculation Switch
Refrigerant
Relays
Rims
Roof racks
Roof, removable S
Safe driving hints
Safetybelts
Safety belt warning light
Safety compliance sticker
Seat heating System
Seats
Sekuriflex windshield
Shift indicator
Shift points
Side marker lights
Ski racks
Snow- chains
- tires
Spare tire, collapsible
Spark plugs
Specifications, engine
26, 3730,37,93,94116731091259, 6036, 7456,572241424446,11089,12664,112,11357,11459, 60
8-9
17-21,6518,3771514-1631, 63, 643552-559457,11483, 84,112,113
83,84, 111,113
85106-108106-109
Speedometer
Starting procedures
Sun visors
T/U
Tachometer
Technical data
Tirepressure
Tires
Tool kit
Trip odometer
Transmission oil
Trunk
Turn signal lights
Undercoating
Unleaded fuel
V/W
Vehicle identification
Ventilation
Voltmeter
Warning/indicator lights
Washer reservoir
Washing
Water temperature gauge
Weatherstrips
Weights
Wheel alignment
Wheel nuts, lockable
Wheels
Wheel changing
Windows
Windshield- washer reservoir
- wiper/washer lever 3324, 2543
34, 35105-12582,112,113,12947,82-87,112,113683377, 78,11056,5730, 37, 93, 9465, 66,10050, 51,106-108,110
6-744-463835-4081,11061-6636641141158647,64,82-87,11285-8812,63,6481,11031
5

Brake Fluid Reservoir


The brake fluid reservoir is in the engine
compartment. The reservoir has two
chambers, the front chamber for one brake
circuit and the rear chamber for the second
brake circuit and the hydraulic clutch.
The fluid level should be checked regularly. If
the level drops below the "min" mark on the
transparent reservoir, the cause should be
located and corrected by your dealer.
To add brake fluid , unscrew the cap. The
vent bore in the cap should be kept clean and
open.


944 / 944 S WARNING

Every 2 years the brake fluid has to be replaced. See your Warranty &
Maintenance booklet.
If brake fluid must be added to the reservoir, use only new and unused DOT
3 or DOT 4 brake fluid, that meets SAE
specification J1703 and conforms to
Motor Vehicle Safety Standard 116.
Do not use any other brake fluid or brake fluids that have absorbed moisture from
the open air, or brake fluid that is dirty. It
may cause premature wear or unreliable
braking action.


Do not add or mix DOT 5 silicone type brake fluid with the brake fluid in your
vehicle as severe component corrosion
may result. Such corrosion could lead to
brake system failure.
The brake warning light does not indicate brake fluid level. Check fluid level
between regular maintenance services.
Brake fluid is poisonous. Brake fluid is also harmful to the paint of your vehicle.
Checking Brake Pads
Brake pad wear will mainly depend upon the
degree of usage, and the type of driving you
do.
Thickness of the pads should be checked
during regular maintenance or whenever the
wheels are taken off (visual check). The brake pads must be thick enough between the brake pad plate and the cross spring to allow a
reserve for further wear (see illustration).
79

944 Turbo

944

944 Turbo
The permissible wear limit has been reached
once the brake pad plate comes to rest
against the cross spring (brake pad thickness
approx. 0.08 in or 2 mm).
We also suggest that the condition of the
brake pads be checked prior to going on long
trips. Air Filter
A dirty air cleaner not only reduces engine performance, but can lead to premature
engine wear. If driving is mostly done in areas
where the air is very dusty, the air cleaner must be checked and cleaned frequently,
perhaps daily.
The paper filter element must never be
cleaned or soaked with gasoline, cleaning
solvents or oil.
To clean or replace
the filter element
944 / 944 Turbo

1. Loosen hose clamp at filter housing cover (arrow) and pull off hose.
2.
Loosen mounting screws with screw driver
and lift up filter housing cover. On the 944
Turbo, also remove the air intake funnel.
3.
Remove filter element and clean inside of
housing with a slightly oiled, lint-free cloth.
4.
Replace filter element or shake out dirt to
clean.
80

944


5. Press together the housing cover with the air intake funnel (944 Turbo) and carefully
place in position. Tighten fastening screws,
connect hose and screw down hose clamp.

944 S
1. Unscrew the retaining screws and remove
the filter cover.
2.
Remove the filter element.
3. Clean the inside of the filter housing with a
lightly oiled lint-free cloth.
4.
Fit a replacement filter element. Carefully
place the housing cover in position and
tighten the retaining screws.

Reservoir for Windshield and Headlight
Washer System
The transparent reservoir is in the engine
compartment. As clear water is usually
inadequate for cleaning windshield or
headlights, add a cleaning solution, such as
windshield washer solvent and antifreeze offered by your dealer. To assure that the
system also functions at freezing
temperatures, antifreeze must be added to the water beforehand. Follow the instructions on the can for the right amount to be used (also
see "Filling Capacities"). Do not use engine
coolant anti-freeze or any other solution
that can damage the car paint.
81

Tires/Wheels
The original equipment tires and wheel rims
on your Porsche comply with all applicable
Federal Motor Vehicle Safety Standards.
For your driving safety remember the
following:
Wheel rims and wheel bolts are matched to
fit your Porsche.
If you intend to use other than original equipment wheels, be sure that they conform to Porsche specifications for your model. The use of wheel rims and wheel bolts that
do not meet specifications of the original
factory installed equipment will affect the safe operation of your vehicle. Before you plan on exchanging wheels, or winter tires already mounted on wheel rims, consult your Porsche dealer. He has the
technical information necessary to advise
you which wheel rims and wheel bolts are
compatible with the original factory
installations.
Tire pressures
WARNING
Incorrect tire pressures cause increased
tire wear and adversely affect road holding of the vehicle, leading to loss of control.
Always use an accurate tire pressure
gauge when checking inflation pressures.
Do not exceed the maximum tire inflation
pressure listed on the tire sidewall. (Also
refer to "Technical data"). Cold tire infla-

tion pressure means: when a car has not been driven for at least 3 hours or less
than 1 mile. Never let any air out of warm
tires to meet cold tire pressure
specifications.
Tire traction
WARNING
When driving on wet or slushy roads, a
wedge of water may build up between the
tires and the road. This phenomenon is
known as aquaplaning and may cause
partial or com
plete loss of traction, vehicle control or stopping ability. Reduce speed
on wet surface.
Tire Life
Tire life depends on various factors, i.e.,
roads, traffic and weather conditions, driving
habits, type of tires and tire care.
Inspect your tires at least
every 2.000 miles or 3.000 km for wear and damage. If you notice
uneven or substantial wear, wheels might
need alignment or tires should be balanced or
replaced.
Tires must always remain on same side of
vehicle.
After changing, adjust tire pressure and torque wheel nuts diagonally to 94 ft Ibs (130 Nm) (see "Changing wheels").
The supposition that tire durability and
performance are immune to the effects of
storage and age is unfounded. Chemical
additives, which make the rubber elastic, lose
their effectiveness in the course of time and
the rubber becomes brittle and cracks.

Therefore, the tires, especially the collapsible
spare tire, should from time to time undergo a
visual check. To accomplish this,
pump up the collapsible spare tire.
Under no circumstances should tires older
than 6 years be used on your Porsche. The
age of the tire can be obtained from the "DOT" code number. If, for example, the last three
numbers read 125, then the tire was produced in the 12th week of 1985.
Tire wear
The original equipment tires on your Porsche
have built-
in wear indicators. They are molded into the bottom of the tread grooves and will
appear as approximately 1/2 in (12 mm)
bands when the tire tread depth is down to
1/2 of an in (1.6 mm).
When the indicators appear in two or more
adjacent grooves, it is time to replace the
tires. We recommend, however, that you do
not let the tires wear down to this extent. Worn tires cannot grip the road surface properly,
and are even less effective on wet roads.
In the United States, state laws may govern
the minimum tread depth permissible. Follow
all such laws.
WARNING
Do not drive with worn tires or tires
showing cuts or bruises as they may lead
to sudden deflation.
If you notice that tires are wearing unevenly,
consult your Porsche dealer. Uneven wear

82

Collapsible Spare Tire
The spare tire is stored underneath the
luggage compartment cover.
Due to tread and space saver design features
of the collapsible tire, car handling may be
affected.
Therefore, do not drive more than 50 mph
(80 km/h) when using the collapsible spare tire. It is for emergency use and short
distances only. Remount the original road
tire as soon as possible.
Inflating the collapsible tire WARNING

Do not overinflate your spare tire.
Inflate the collapsible tire with the electric air
compressor that comes with your Porsche. Do not use other equipment!
1. Mount spare wheel before inflating the tire.The wheel nuts for the light alloy wheels of the vehicle can be used to mount the spare wheel. This applies to emergency use and
short distances only.
2.
Attach hose to tire valve. Insert plug of electric cord into cigarette lighter socket.
3. The required tire pressure is 36 psi or 2.5 bar/atm (front or rear). Check
pressure with tire pressure gauge.
4.
Disconnect hose and electric cord and store air compressor.
5. Have flat road tire repaired and remounted
on car at next service stop. Remember, the collapsible tire is for emergency use and short distances only.
When the air is released from the collapsible
tire, it will return to its original shape after
cooling down for several hours. Store
collapsible tire in luggage compartment.
The collapsible spare tire cannot be
repaired or mounted on the rims with
standard workshop equipment. Repair and
remounting must only be done by the tire
manufacturer.

Tire tread depth As required by law, the tread depth of the collapsible tire is the same as that of the
original equipment tire. Replace a worn
collapsible spare tire in time.
If air compressor does not work
...
Check if tobacco or any other foreign matter is lodged in the cigarette lighter socket.
Remove carefully with a wooden pick. Do
not use metal object to prevent short circuit.
... Check if fuse is blown. Replace with new
equivalent fuse.

Maintenance of air compressor
The air compressor is maintenance-free. Do
not apply oil or any other lubricant.
The air filter should be cleaned periodically to
assure maximum efficiency of the unit.

85



Lockable Wheel Nuts You can guard against wheel theft by installing lockable wheel nuts on your wheels. Each kit
contains three keys and four wheel nuts with
lock sleeve. The locking mechanism is
identical for all four wheel nuts. When taking
the vehicle to your Porsche dealer or to a
workshop for wheel or tire service, remember to leave one key with the service attendant.
In case of loss, duplicate keys cannot be
furnished by your Porsche dealer. Do not
leave these keys in the vehicle. Keep them
in a safe place.
To unlock a wheel

1. Remove protective plastic cap from wheel
nut.
2.
Insert key all the way and turn left about
30°.
3.
Remove lock sleeve together with inserted
key.
To lock a wheel
1. Turn the key again approx 30° to the right and remove.
2.
Push the lock onto the wheel nut until you
can feel it latch.
3.
Check whether the sleeve (of the lock) is up against the collar of the wheel nut.
4. Generally it is not necessary to balance the wheels after installing the lockable wheel nuts.

86

How Emission Control Works

When an automobile engine is running, it uses energy generated through the combustion of a mixture of air and fuel. Depending on whether
a car is driven fast or slowly or whether the
engine is cold or hot, some of the fuel
(hydrocarbons) may not be burned completely but be discharged into the engine crankcase
or exhaust system. Additional hydrocarbons
may enter the atmosphere through
evaporation of fuel from the fuel tank. These
hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of nitrogen (NOx) contribute to engine
emissions. They, too, are formed during the
combustion process and discharged into the
exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel
injection system to assure a finely balanced
air/fuel mixture under all operating conditions.

Oxygen Sensor
The oxygen sensor, installed in the exhaust
pipe continuously senses the oxygen content
of the exhaust and signals the information to
an electronic control unit. The control unit
corrects the air/fuel ratio, so that the engine
always receives an accurately metered air fuel mixture. .
Crankcase Ventilation
Through Crankcase Ventilation undesirable
emissions from the engine crankcase are not
permitted to reach the outside atmosphere.
These emissions are recirculated from the
crankcase to the air intake system. From here
the emissions mix with the intake air and are
later burned in the engine.
Catalytic converter
The catalytic converter is an efficient
"cleanup" device built into the exhaust system
of the vehicle. The catalytic converter burns
the undesirable pollutants in the exhaust gas
before it is released into the atmosphere.
The exclusive use of unleaded fuel is critically important for the life of the
catalytic converter. Therefore, only
unleaded gasoline without additives must
be used.
The catalytic converter will be damaged by

push or tow starting your vehicle
misfiring of the engine turning off the ignition while the vehicle is moving or
by other unusual operating conditions.
Do not continue to operate your vehicle
under these conditions, as otherwise fuel
can reach the catalytic converter. This
could result in overheating of the
converter.
Federal law prohibits use of leaded
gasoline in this car.
The Emission Control System and its other
related components are illustrated and
described on the following pages.
101

Emission Control System
1 Fuel pump
2 Fuel filter
3 Pressure damper
3a Pressure regulator
4 Injector
5 Auxiliary air valve
6 Air flow meter
7 Throttle valve switch
8 Temperature sensor
9 Engine temperature sensor
10 Speed sensor
11 Reference mark sensor (TDC)
12 Control unit
13 Ring gear
14 Ignition coil
15 Distributor
16 Relay (fuel pump / control unit)
17 Oxygen sensor
18 Catalytic converter
19 Muffler

102

Fuel Evaporation Control
Fuel Tank Venting
The expansion chamber and the roll over valve prevent fuel from escaping to the outside at
extreme high outside temperatures and when
the car is driven or parked at an incline or in
any other nonlevel position. The safety valve
works as a restrictor in the tank vent line between the expansion chamber and the
canister.
Vapor Control System and Storage
When the fuel tank is filled, vapors are
collected in the expansion chamber and filler
tube by a vent l
ine leading the vapors via a roll over valve to the activated carbon canister where they are stored as long as the engine does not run. During engine operation, the
vapors are stored in the activated carbon
canister as long as the control valve I
(ON/OFF valve) is in the OFF-position.
The control valve I stops purging of the
canister during all other operating conditions of the engine if the coolant temperature of the
engine is below a defined temperature.
Purge System
Fuel vapors from the carbon canister will be
mixed with fresh air taken from the ambient


1 Control valve II
2 Temperature switch
3 Air flow meter
4 Throttle valve 5 Intake manifold
6 Engine
7 Injection valve
8 Control valve I
(ON/OFF) 9 Expansion chamber
10 Charcoal canister
11 Roll over valve
12 Pressure regulator
13 Pressure damper 14 Fuel filter
15 Fuel pump
16 Fuel tank
of the carbon canister or fuel vapors from the
fuel tank. The vapors will be directed via a
control valve I and control valve II to the air
intake system housing. The control valve I has the following functions:
To stop purging of the canister during idle (the rich vapor flow from the canister would
influence the mixture characteristic).
To allow purging of the canister during all
other operating conditions of the engine.
The control valve II controls the vapor flow to
the engine.
103


http://www.9ss1.dk/porsche944

104

Engine Design Specifications
Design
Operating cycle
Lubrication
Cylinder block
Cylinder head
Valve operation
Camshaft drive
Crankshaft
Fuel injection 4-cylinder, in-line engine, front mount with two ba
lance-shafts
4-stroke
Pressure oil circulation from oil sump,
full flow filter
Light metal
Light metal
Overhead camshaft
(944 S: 2 overhead camshafts)
Spur belt drive
Forged, 5 main bearings
AFC (Air Flow Control) Power Train
Manual transmission
Gear ratio
1st gear
2nd gear
3rd gear
4th gear
5th gear
Axle ratio Gear ratio 944
3.600:1
2.125:1
1.458:1
1.071:1
0.730:1
3.500:1
3.889:1 Gear ratio 944 S
3.500:1
2.059:1
1.400:1
1.034:1
0.829:1
3.500:1
3.889:1 Gear ratio 944 Turbo
3.500:1
2.059:1
1.400:1
1.034:1
0.829:1
3.500:1
3.375:1
Clutch
Power transmission Single plate dry disc, hydraulically operated
Double constant velocity joints and drive shaft
Automatic transmission 944
Gear ratio 1st gear
2nd gear
3rd gear
Reverse gear
Axle ratio
Clutch 2.714:1
1.500:1
1.000:1
2.429:1
3.455:1
Hydrodynamic torque converter
109

Filling Capacities
Engine oil With filter change approx. 6.34 (Turbo: approx. 6.87) U.S. qts. or 6 (Turbo: approx. 6.5) liters.
Check oil level with dipstick a few minutes after e ngine has stopped. The difference between
the max. and min. marks on the dipstick is approx. 1 U.S. qt. or 1 liter.
Only use brand name oil which has been tested and a pproved by Porsche.
Your authorized Porsche dealer will be glad to advi se you.
Porsche does not recommend the use of oil additives . See also "Engine Oils".
Cooling system with heating
Approx. 8,2 U.S. qts. or 7,8 liters. Factory filled to -31°F (-35°C). Only use phosphate-free
anti-freeze containing ethylene glycol recommended for aluminum engines and radiators.
Manual transmission
Approx. 0.53 U.S. gal. or 2.0 liters. Use hypoid oi l SAE 80 labeled "For Service API/GL4 or
Mil-L 2105".
Automatic transmission with
torque converter Approx. 1.72 U.S. gal. or 6.5 liters ATF Dexron®. At oil c hanges 3 U.S. qts. or 2.8 liters are
required.
Differential of automatic transmission
Approx. 1 U.S. qts. or 1 liter hypoid oil SAE 90 ac cording to API classification GL 5 or
Mil-L 2105 B.
Power steering
Approx. 0.63 U.S. qts. or 0.6 liter ATF Dexron®
Fuel tank Approx. 21.1 U.S. gals, or 80 liters including a re serve of 2.1 U.S. gals, or 8 liters.
Unleaded fuel only! Minimum octane rating 944 91 RO N (87 CLC or AKI ((R+M)/2) rating on fuel
pumps in U.S.A.), 944 S / 944 Turbo 95 RON (90 CLC or AKI ((R+M)/2) rating on fuel pumps in U.S.A.)
Brake fluid Approx. 0.42 U.S. pint or 0.2 liter. Only use brake fluid conforming to specifications
SAE J 1703, DOT 3 or DOT 4.
Windshield and headlight washer system
Approx. 1.59 U.S. gals, or 6.0 liters.
Refrigerant for air conditioning Approx. 33.5 oz or 950 g. Refrigerant R 12 (CCI2F2)
Cooling system mixing chart
(Approximate values)
Anti-freeze-Water
Consult your authorized dealer about
the approved anti-freeze mixtures. Temp, down to
-13° F (-25°C) -23° F (-30° C) -31° F (-35° C)
Anti-freeze
40%
45%
50% Water
60% 55% 50%
Anti-freeze

3.1 liters / 3.3 U.S. qts.3.5 liters / 3.7 U.S. qts.3.9 liters / 4.1 U.S. qts.
Water
4.7 liters / 5.0 U.S. qts.
4.3 liters / 4.5 U.S. qts. 3.9 liters / 4.1 U.S. qts.
110