PORSCHE BOXSTER 2005 2.G Owners Manual
Manufacturer: PORSCHE, Model Year: 2005, Model line: BOXSTER, Model: PORSCHE BOXSTER 2005 2.GPages: 276, PDF Size: 4.05 MB
Page 161 of 276

Mobile Roofs
161
WindstopfMake sure that all windstop parts are fastened
securely, especially when driving with the
convertible top open.
Note
When the convertible top is closed, it is a good
idea to remove the center section of the windstop
to permit good ventilation of the interior or for
demisting the rear window.
This is particularly the case in cold, wet weather.
Removing outer windstop partsfPress windstop parts to the rear and up out of
the roll-over bar and take it out.Installing outer windstop partsfFirst insert the windstop parts in the roll-over
bar from the rear, then push it up into the bar.
fMake sure that the three plastic tongues A fully
engage in the roll-over bar.
Removing central section of windstop
parts fPress release buttons B and take out the
windstop toward the rear. Installing center section of windstopfFirst insert the windstop in receiver C from the
rear, then, one after the other, press forward
until both upper mounts B engage audibly.
Page 162 of 276

162
Mobile Roofs
HardtopSince the convertible top stays open for a long
time, it must be absolutely dry and clean before
being opened.
This prevents damp stains and abrasion damage.
Your autorized Porsche dealer will be pleased to
advise you about correct hardtop storage.
Note
The inserts for locking of the pivot locks are not
installed on vehicles delivered without a hardtop.
It is essential to have the necessary parts retro-
fitted by an authorized Porsche dealer before a
hardtop is fitted for the first time.
Fitting the hardtop1. Open doors and convertible top.
2. Carefully remove both plastic covers (arrow)
out of the pivot locks, using a screwdriver.
Store plastic covers.
Note
These plastic covers are included with vehicles
that are factory-equipped with a hardtop. 3. Pull off cover A on the roll-over bar.
Page 163 of 276

Mobile Roofs
163
4. Remove the connector of the convertible top
heated rear window and insert into the rear
empty socket.5. Remove cover from front locking lever (arrow). 6. Press red locking button of the front locking
lever (arrow A).
Open latch completely (arrow B).
Page 164 of 276

164
Mobile Roofs 7. Put both pivot locks in the opening position on
the hardtop.
The handles must point inwards.
Refer to illustration on right. 8. With one person on each side, grasp hardtop
and carefully lift over the car.
9. Insert hardtop front into the sockets on the
windshield frame.
Warning!
Danger of pinching fingers or hands.
fEvenly lower the hardtop at both sides.10.Lower hardtop at rear.
The pivot locks must be completely sunken
into the locks (arrow A).
If necessary, move latching lever slightly.
11.Swing both latching levers to the rear until they
can be felt to engage (arrow B).
Page 165 of 276

Mobile Roofs
165
12.Swing locking lever of front latch to the rear
(arrow A).
The locking hook must engage in the
windshield frame (arrow
B).
When the hardtop is correctly latched, the
white marking stripe on the red locking button
(arrow C) must be visible.
Caution!
Risk of damage due to inadvertent operation
of the convertible top when the hardtop is
fitted.
fMake sure that front locking lever A is always
correctly locked.This disables the convertible-top drive.
13.Fit cover on the front locking lever.
14.Insert the plug of the hardtop heated rear
window into the socket.
Page 166 of 276

166
Mobile Roofs
Removing the hardtop1. Make sure that the hardtop is placed on a
clean, soft surface.
2. Open doors.
3. Remove cover from the front locking lever.
4. Open front latch.
5. Open rear pivot locks (swivel inwards).
Unplug plug of the hardtop heated rear
window.
6. With one person on each side, grasp the
hardtop.
Lift hardtop at rear and pull out of the sockets
on the windshield frame at front.
Warning!
Danger of pinching fingers or hands.
fEvenly lift the hardtop at both sides.
7. Carefully lift the hardtop up and off the vehicle
to the rear.
8. Close front hardtop latch.
Fit cover on the front latch.
9. Close pivot locks on the vehicle with the plastic
covers.
10.Remove the connector of the convertible top
heated rear window from the empty socket
and insert into the socket.11.Swivel the sash guide of the seat belt forward.
Insert the lower retaining lugs of the cover A
from above and clip in the upper retaining lugs
on the bar.
Page 167 of 276

Maintenance, Car Care
167 Maintenance, Car Care
Exercise Extreme Caution
when Working on your Vehicle .................... 168
Wiper Blades ............................................ 169
Coolant Level ............................................ 170
Engine Oil ................................................. 172
Engine Oil Level ........................................ 173
Engine Oil Recommendation ....................... 174
Brake Fluid Level ....................................... 175
Fuel Economy ........................................... 177
Operating Your Porsche in other Countries .. 177
Fuel.......................................................... 178
Fuel Recommendations.............................. 180
Portable Fuel Containers ............................ 181
Emission Control System ........................... 182
How Emission Control Works ..................... 183
Fuel Evaporation Control ............................ 184
Washer Fluid ............................................. 184
Opening Engine Compartment Lid............... 185
Power Steering ......................................... 189
Air Filter ................................................... 190
Combination filter ...................................... 190
Automatic Transmission Fluid ..................... 190
Manual Transmission Oil ............................ 190
Car Care Instructions................................. 191
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168
Maintenance, Car Care
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may cau-
se serious personal injury or death.
fThe engine compartment of any motor vehicle
is a potentially hazardous area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution applies to the entire vehicle.
fO n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
fEnsure that there are no open flames in the
area of your vehicle at any time when fuel fu-
mes might be present. Be especially cautious
of such devices such as hot water heaters
which ignite a flame intermittently.
fBefore working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
fBe alert and cautious around engine at all ti-
mes while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral or the se-
lector lever is in position P or N. fIn particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.), je-
welry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off and exercise extreme caution.
fYour Porsche is equipped with an electronic ig-
nition system. When the ignition is on, high vol-
tage is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
fAlways support your car with safety stands if it
is necessary to work under the car. The jack
supplied with the car is not adequate for this
purpose.
fWhen working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine can-
not be started.
Remove the ignition key. fDo not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
fIncomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cove-
rage.
fSupplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
fSome countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.
Power measurements Power measurements on dynamometers are not
approved by Porsche.
Page 169 of 276

Maintenance, Car Care
169
Wiper BladesfWhen wiper performance deteriorates, replace
the wipers.
fPlease observe the chapter “CAR CARE IN-
STRUCTIONS” on Page 191.
Caution!
Risk of damage if the wiper arm accidentally
falls back on to the window.
fAlways hold the wiper arm securely when re-
placing the wiper blade.
Risk of damage if wiper blades that are fro-
zen in place are loosened improperly.
fThaw the wiper blades before loosening them.
Maintenance note
If the wiper blades rub or squeak, this can be as a
result of the following:
– If the vehicle is washed in an automatic car
wash, residues may adhere to the windshield.
These residues can only be removed using a
special cleaning solution.
Please contact your authorized Porsche dealer
for further information.
– The wiper blades may be damaged.
fReplace damaged wiper blades as soon as
possible.
Changing windshield wiper blades
Caution!
Risk of damage.
If a wiper blade is not changed properly, it
can come loose when the car is moving.
fCheck whether the wiper blade is seated
securely.
The wiper blade must engage the wiper arm properly.
1. Apply the handbrake.
2. Switch the wipers off (position 0) and remove
the ignition key.
3. Fold windshield wiper arm away from the
windshield.
A- Passenger’s side, curved wiper blade
B- Driver’s side, wiper blade with spoiler4. Press together the plastic spring of the wiper
blade (right arrow).
Pull wiper blade out of wiper arm.
5. Insert new wiper blade until you feel it engage.
Ensure that the new wiper blade is inserted
into the wiper arm in the same position:
– direction of the spoiler on the driver side,
– curvature on the passenger side.
6. Carefully fold wiper arm back onto the wind-
shield.
Page 170 of 276

170
Maintenance, Car Care
A - Coolant expansion tank cap
B - Coolant level Coolant Level fPlease observe the chapter “EXERCISE EXTRE-
ME CAUTION WHEN WORKING ON YOUR VE-
HICLE” on Page 168.
The cooling system is filled at the factory with a
permanent coolant.
It provides year-round protection from corrosion
and freezing down to –31°F/–35°C.
Only use antifreeze authorized by Porsche.
Checking coolant level The expansion tank with its filler orifice is in the
rear luggage compartment.
fCheck the coolant level regularly at the trans-
parent window of the expansion tank.
When the engine is cold and the car is level the flu-
id level must lie between the “Min.” and “Max.”
markings.
Topping off coolant
Warning!
Danger of serious personal injury from scal-
ding. Coolant is hazardous to your health,
and may be fatal if swallowed.
fDo not open the cap of the expansion tank
while the engine is hot.
fAllow the engine to cool down before opening
the cap and protect your hands, arms and face
from any possible escape of hot coolant.
fKeep coolant out of children’s reach.
fAlso, keep coolant away from your pets.
They can be attracted to it should there be a
spill, or to used coolant left in an open contai-
ner. Coolant can be deadly to pets if consu-
med.
Risk of damage from overflowing coolant.
fTake care while topping off coolant not to soil the luggage compartment or items of luggage.