brake PORSCHE BOXSTER 2005 2.G Service Manual

Practical Tips, Emergency Service
203
Tires/Wheels The original equipment tires and wheel rims on
your Porsche comply with all applicable Federal
Motor Vehicle Safety Standards.
For your safety remember the following:
– Wheel rims and wheel bolts are matched to fit
your Porsche.
– If you intend to use other than original equip-
ment wheels, be sure that they conform to
Porsche specifications for your model.
Only tires with the same make and with the
same specification code (e.g. “N0”, “N1”...)
can be mounted.
– The use of wheel rims and wheel bolts that do
not meet specifications of the original factory
installed equipment will affect the safe opera-
tion of your vehicle.
– Before you plan on exchanging wheels, or
snow tires already mounted on the wheel rims,
consult your authorized Porsche dealer. Your
dealer has the technical information necessary
to advise you which wheel rims and wheel bolts
are compatible with the original factory instal-
lations.
Danger!
Risk of loss of control and serious personal
injury or death.
fIf while driving, your vehicle experiences a sud-
den vibration or ride disturbance, and/or you
suspect that possible damage to your tires or
vehicle has occurred, you should immediately
reduce your speed without excessive use of
the brakes.
fStop the vehicle as soon as possible, and in-
spect the tires.
If you cannot determine the cause for the dis-
turbance, have your vehicle towed to the near-
est Porsche or tire dealer to have your vehicle
or tire(s) inspected.
fContinuing to operate the vehicle without cor-
rection could result in a loss of control and se-rious personal injury.

Practical Tips, Emergency Service
209
Tire care fAvoid damaging tires and wheel rims.
fIf you must drive over a curb or other obstacle,
drive slowly and at an obtuse angle.
fCheck tires for uneven wear and damage
before driving off.
fRemove imbedded material.
fReplace worn or damaged tires immediately.
fKeep oil, fuel, brake fluid, etc. away from tires.
fReplace missing valve stem caps.
fKeep tires inflated correctly.
fWash tires when washing the vehicle.
Also clean inner side of wheels.
fDo not use abrasive cleaners when washing
the wheels.
fCheck wheel rims for corrosion.
fRemove road salt, if driving in winter.
Tire damage, puncture fCheck tires for imbedded material, cuts, punc-
tures, cracks and bulges (side wall) before driv-
ing off.
In case of tire damage, where it is uncertain wheth-
er there is a break in the ply with all its conse-
quences or tire damage caused by thermal or me-
chanical overloading due to loss of pressure or
any other prior damage, we recommend that the
tire be replaced for safety reasons.
If one faulty tire is replaced it should be noted that
the difference in tread depth on one axle must not
exceed 30 %.
Handling inconsistencies may result.
fPerform a visual inspection if necessary.
Danger!
Risk of serious personal injury or death.
Driving the vehicle with low tire pressure
increases risk of a tire failure and resulting
loss of control. Furthermore, low tire pres-
sure increases rate of wear of the affected
tires.
fCheck tires – including sidewalls – regularly for
foreign bodies, nicks, cuts, cracks and bulges.
fAfter driving off road, examine tires for signs
of damage such as cuts, tears, bulges or for-
eign objects stuck in the tread. Replace a dam-
aged tire if necessary.
fCross curb edges slowly and at right angles if
possible.
Avoid driving over steep or sharp curbs.
fIn cases of doubt, have the wheel (particularly
the inner side) checked by an authorized Porsche dealer.

Practical Tips, Emergency Service
213
Snow chains
Caution!
Risk of damage to body, axle or brake com-
ponents.
fFit snow chains only to the rear wheels, and
only with the tire/rim combination listed in the
Technical Data.
To ensure adequate clearance between chain
and body, Porsche recommends only the use
of fine-link chains such as those approved by
Porsche.
fFollow instructions issued by the supplier of the chains.
Different states and countries have varying statu-
tory requirements regarding maximum speed.
Check with local authorities for possible restric-
tions.
fRemove chains as soon as the roads are free
of ice and snow.
Tire designations Due to new speed and load ratings for radial tires,
new designations have come into force for snow
tires for your Porsche.
The designation to be used for ZR tires is e.g.,
265/40 ZR 18 (Z = code letter for radial tires for
speeds above 150 mph / 240 km/h).

Practical Tips, Emergency Service
219
Flat Tire
Warning!
Failure to follow these instructions may result
in serious personal injuries to you or to by-
standers.
fIf you have a flat tire, move a safe distance off
the road. Turn the emergency flasher on and
use other warning devices to alert other
motorists. Set the parking brake.
fDo not park your vehicle where it may contact
dry grass, brush or other flammable materials.
The hot parts of the exaust system could set
such materials on fire, thereby causing both
property damage and severe or fatal physical injury.
A tire sealant and compressor with pressure
tester are located in the toolbox in the luggage
compartment.
fPlease observe the safety and operating in-
structions on the special sealant bottle with a
special Porsche part number and on the com-
pressor – these are essential.Important note
Sealing the tire with the tire repair kit is only
an emergency repair. Even with the tire air-
tight, it may be used only for short journeys
in an emergency.
The maximum permitted speed is 50 mph
(80 km/h).
fDo not use commercially available sealant or
tire inflating bottles.
Use only the tire sealant located in the tool box
in the luggage compartment.
Warning!
Risk of accident.
fHave tires replaced by a specialist workshop
as soon as possible.
fAvoid hard acceleration and high cornering speeds.

224
Practical Tips, Emergency Service
Changing a wheel
Warning!
Risk of injury. The car may slip off the jack.
fMake sure that no one is in the vehicle when
jacking up and changing a wheel.
fAlways place the car on stable supports if work
has to be carried out under the car.
Risk of damage to the brake discs of the
Porsche Ceramic Composite Brake (PCCB).
fAlways screw in both assembly aids when changing a wheel.
Note
The tools required for changing a wheel (e.g. jack,
wheel bolt wrench, assembly aids) are not sup-
plied with the car. They are available at your
authorized Porsche dealer.
1. Fully apply the handbrake, engage 1st gear or
select position P and withdraw the ignition key.
2. Secure the car against rolling away, e.g. by
means of wedges under the wheels on the op-
posite side.
This is particularly important on slopes.
Screw in assembly aid for vehicles without
Porsche Ceramic Composite Brake3. Slightly slacken the wheel bolts of the wheel to
be changed.
4. Raise the car until the wheel lifts off the
ground.
Please observe the chapter “LIFTING THE VE-
HICLE WITH A LIFTING PLATFORM OR GARAGE
LIFT” on Page 218.
Screw in two assembly aids for vehicles with
Porsche Ceramic Composite Brake5. Remove 1 or 2 wheel bolts (see respective
illustration). Screw in assembly aids instead of
the wheel bolts.
Remove the remaining wheel bolts.

Practical Tips, Emergency Service
239
Bulb chart
Ty p e , r a t i n g
Halogen low beam H7, 55 W
Low beam with Bi-Xenon headligh Philips, D2S 35W
Halogen high beam H 9, 65W
Additional high beam with Bi-Xenon headlight H 11, 55W
Fog light H8, 35W
Tail light, rear fog light, brake light, tail light P21, 4W
Tail light, reflector P21, 5W
Reversing light P21W
Turn signal light, front and rear LL PY21W (long-life)
Door guard,/curb light/footwell light/
luggage compartment lihgtW5W
Parking light W5W Blue-Vision
License plate light C5W
Side marker Light W3W

Practical Tips, Emergency Service
249
Tail light, leftTail lightChanging bulbs1. Remove carpeting covering the tail light.
Unscrew the securing nuts to do this.
2. Press the mounting of the lamp bracket
upwards (arrow) and remove the bulb holder.
A - Turn signal light
B - Reversing light
C - Rear fog light, rear light
D - Tail light
E - Brake light, rear light3. Replace the defective bulb (bayonet fitting).
4. Reassemble in reverse order.
Check operation of the light.
License plate lightsChanging bulb 1. Unscrew both screws A and remove the lens.
2. Remove defective bulb from between the
contact springs and replace.
3. Reassemble in reverse order.
Check operation of the light.

250
Practical Tips, Emergency Service
Additional brake lightThe light-emitting diodes of the additional brake
light cannot be replaced individually.
fHave the defective brake light replaced in a
qualified specialist workshop.
We recommend a Porsche partner for this
work as they have trained workshop personnel
and the necessary parts and tools.
Luggage compartment/footwell
lightsChanging bulb
1. With a screwdriver (arrow), carefully press light
out of the cutout in the lining.
2. Remove defective bulb from between the
contact springs and replace.
3. Insert the light into the cut-out first from one
side then from the other. Check operation.

Practical Tips, Emergency Service
255
Pulling vehicle onto flat bed 1. Position wooden ramps at the base of the flat
bed to reduce the angle of the pull.
2. Reel in the hoist cable and check the underside
of the vehicle for any interference.
Tieing down vehicle on flat bed 1. Carefully feed towing straps through the open-
ing in the rear wheels.
Make sure metal parts of straps do not dam-
age rim.
Make sure the strap is flat over the rim bead.
Make sure brake backing plate is not dam-
aged.
2. Secure straps to rear of flat bed.
3. Reel in hoist cable only far enough to tension
tie-down straps. 4. Carefully feed towing straps through the open-
ing in the front wheels.
Make sure metal parts of straps do not dam-
age rim.
Make sure the strap is flat over the rim bead.
Make sure brake backing plate is not dam-
aged.
5. Secure straps to front of flat bed.
6. Release tension on hoist cable, but do not dis-
connect.
Use hoist cable as a safety cable.

266
Vehicle Identification, Technical Data
Capacities Use only fluids and fuels authorized by Porsche. Your authorized Porsche dealer will gladly advise you.
Your Porsche has been designed so that it is not necessary to mix any additives with oils or fuels.
EngineOil change quantity without oil filter approx. 1.98 U.S.gallons/7.5liters
Oil change quantity with oil filter approx. 2.05 U.S.gallons/7.75 liters
Please observe the chapter “ENGINE OIL RECOMMENDATION” on Page 174.
Coolant Boxster
Manual transmission: approx. 5.86 U.S. gallons/22.2 liters
Tiptronic S: approx. 6.37 U.S. gallons/24.1 liters
Boxster S
Manual transmission: approx. 5.94 U.S. gallons/22.5 liters
Tiptronic S: approx. 6.42 U.S. gallons/24.3 liters
Manual transmission and differential 5-speed: approx. 2.4 quarts/2.25 liters, 6-speed: approx. 3 quarts/2.8 liters
Tiptronic Sapprox. 2.51 U.S. gallons/9.5 liters
Differential with Tiptronic Sapprox. 0.21 U.S. gallons/0.8 liters
Power steeringapprox. 1.1 quarts/1 liter hydraulic fluid Pentosin CHF 11 S
®
Brake fluidapprox. 0.4 quarts/0.39 liters; use only Original Porsche brake fluid
Windshield washerapprox. 0.66 U.S. gallons/2.5 liters without headlight washer
approx. 1.59 U.S. gallons/6 liters with headlight washer
Fuel tankRefill volume approx. 16.9 U.S. gallons/64 liters, including approx. 2.6 U.S.gallons/10 liters reserve.
Fuel qualityYour engine is designed to provide optimum performance and fuel economy using unleaded premium fuel with
an octane rating of 98 RON (93 CLC or AKI).
Porsche therefore recommends the use of these fuels in your vehicle.
Porsche also recognizes that these fuels may not always be available. Be assured that your vehicle will operate
properly on unleaded premium fuels with octane numbers of at least 95 RON (90 CLC or AKI), since the engine’s
“Electronic Oktane™ knock control” will adapt the ignition timing, if necessary.