open engine PORSCHE BOXSTER 2007 2.G Owner's Manual
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Page 210 of 320
ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwaysplacethevehicleonstablesupportsifworkhastobecarriedoutunderthevehicle.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguisherinclosereach.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarried.Pleasemakeenquiriesbeforedrivingabroad.
Powermeasurements
PowermeasurementsondynamometersarenotapprovedbyPorsche.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyyourauthorizedPorschedealer.
208Maintenance,CarCare
Page 212 of 320
CoolantLevel
Generalinformationtothecoolant
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage208.
Thecoolingsystemisfilledatthefactorywithapermanentcoolant.Itprovidesyear-roundprotectionfromcorrosionandfreezingdownto-31°F(-35°C).
OnlyuseantifreezeauthorizedbyPorsche.
Checkingcoolantlevel
Theexpansiontankforthecoolantislocatedintherearluggagecompartmentundertheserviceflap.
Checkthecoolantlevelregularly.
Whentheengineiscoldandthecarislevelthefluidlevelmustliebetweenthe“Min.”and“Max.”markings.
Toppingoffcoolant
Warning!
Dangerofseriouspersonalinjuryordeathfromscalding.Coolantishazardoustoyourhealth,andmaybefatalifswallowed.
Donotopenthecapoftheexpansiontankwhiletheengineishot.
Allowtheenginetocooldownbeforeopeningthecapandprotectyourhands,armsandfacefromanypossibleescapeofhotcoolant.
Keepcoolantoutofchildren’sreach.
Also,keepcoolantawayfromyourpets.Theycanbeattractedtoitshouldtherebeaspill,ortousedcoolantleftinanopencontainer.Coolantcanbedeadlytopetsifconsumed.
Warning!
Riskofdamagefromoverowingcoolant.
Takecarewhiletoppingoffcoolantnottosoiltheluggagecompartmentoritemsofluggage.
1.Switchengineoffandletitcool.
Pleaseobservethechapter”COOLINGSYSTEM”onpage94.
2.Opentheserviceflapbypullingthehandhold.
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3.Covertheexpansiontankcapwithathickrag.Opencapslowlyandcarefullyandallowoverpressuretoescape.Thenunscrewcapcompletely.
4.Onlyaddamixtureofantifreezeandwaterinequalparts,anddonotexceedthe“Max.”mark.
Antifreezeincoolant:50%givesprotectiondownto-31°F(-35°C)60%givesprotectiondownto-58°F(-50°C)
5.Screwcapfirmlyon.
6.Closeserviceflap.
Ifinanemergencypurewaterhasbeenadded,themixratiomustbecorrectedatanauthorizedPorschedealer.
Markedlossofcoolantindicatesleakageinthecoolingsystem.ThecauseshouldimmediatelyberemediedatanauthorizedPorschedealer.
Radiatorfans
Theradiatorandradiatorfansareinthefrontofthevehicle.
Warning!
Riskofinjury.Thefanscanstartrunningasafunctionoftemperature,evenwiththeengineswitchedoff.
Exerciseextremecautionwhenworkingintheareaoftheradiatorfans.
Maintenance,CarCare211
Page 215 of 320
EngineOilLevel
Checkingtheoillevel
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage208.
Regularlychecktheoillevelusingtheon-boardcomputerafterthevehicleisrefuelled.
Pleaseobservethechapter”OILDISPLAYANDMEASUREMENTOFTHEENGINEOILLEVEL”onpage128.
Thedifferencebetweentheminimumandmax-imummarksonthesegmentdisplayisapprox.1.2liters.Eachsegmentofthedisplaycorre-spondstoapprox.0.4liter.
Toppingoffengineoil
Warning!
Engineoilishazardoustoyourhealthandmaybefatalifswallowed.
Keepengineoiloutofchildren’sreach.
Warning!
Usedengineoilcontainschemicalsthathavecausedcancerinlaboratoryanimals.
Alwaysprotectyourskinbywashingthorough-lywithsoapandwater.
Caution!
Riskofdamagefromoverowingengineoil.
Takecarewhilecheckingandtoppingupengineoilnottosoiltheluggagecompartmentoritemsofluggage.
Theoilinletopeningislocatedintherearluggagecompartmentundertheserviceflap.1.Theon-boardcomputerindicateshowmuchoilmustbeadded.
2.Opentheserviceflapbypullingthehandhold.
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3.Unscrewcapoftheoilfilleropening.
4.Addatmosthalfaliterofengineoilatatime.
5.Measureoillevelagainwiththeon-boardcomputer.
6.Addmoreengineoilifnecessary.Neveraddmoreengineoilthanrequiredtoreachthemax.mark.
7.Closecapcarefully.
8.Closeserviceflap.
214Maintenance,CarCare
Page 223 of 320
Fuel
Generalinformation
Warning!
Fuelishighlyammableandharmfultohealth.
Fire,openflameandsmokingareprohibitedwhenhandlingfuel.
Avoidcontactwithskinorclothing.
Donotinhalefuelvapors.
Warning!
Topreventdamagetotheemissioncontrolsystemandengine:
Neverdrivethetankcompletelyoutoffuel.
Avoidhighcorneringspeedsafterthewarninglightshavecomeon.
Pleaseobservethechapter”FUELECONOMY”onpage219.
Pleaseobservethechapter”EMISSIONCONTROLSYSTEM”onpage225.
Pleaseobservethechapter”FUEL”onpage221.
Checkenginewarninglight
Ifthewarninglightsintheinstrumentpanelandon-boardcomputercomeonandremainonwhiledriving,itsuggests:
–animproperlyfastenedtankcapor
–refuelingwithenginerunning.
Openingthellerap
Thefilleropeningisunderthefillerflapinthefrontrightfender.
Withthevehicleunlocked,pressonthefrontpartofthefillerflap(arrow)toopentheflap.
Thefillerflapiscentrallylockedalongwiththeotherlocks.
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Ifthereisadefectintheautomaticunlocking
system:
Openthepassengerdoor.
Pulltheringintheright-handdooraperture(arrow).
Refueling
Fueltankcapacity
Thefuelfillingcapacityisapprox.16.9U.S.gallons(64liters),ofwhichapprox.2.64U.S.gallons(10liters)isreserve.
Porschedoesnotrecommendtheuseoffueladditives.
Fuelishighlyammableandharmfultohealth.
Procedure
1.Important:Stoptheengineandswitchofftheignition.
2.Slowlyunscrewthetankcap.Hangthetankcapontheplasticstrapofthefillerflap.
3.Insertfuel-hosenozzlefullyintothefillerneckwiththehandleofthefuel-hosenozzlefacingdown.
4.Donotaddfurtherfueloncethecorrectlyoperatedautomaticfuel-hosenozzlehasswitchedoff.Fuelcouldsprayorcouldrunoverinwarmtemperatures.
5.Replacethetankcapimmediatelyafterrefuelingandturnituntilyouhearitandfeelitengage.
Ifyoulosethetankcap,youmustreplaceitonlywithanoriginalparttoreducethepossibilityofareintheeventofacollision.
Note
Theoillevelisautomaticallymeasuredduringrefueling.
Pleaseobservethechapter”OILDISPLAYANDMEASUREMENTOFTHEENGINEOILLEVEL”onpage128.
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FuelRecommendations
YourPorscheisequippedwithcatalyticconvertersandmustuseUNLEADEDFUELONLY.
Yourengineisdesignedtoprovideoptimumperformanceandfueleconomyusingunleadedpremiumfuelwithanoctaneratingof98RON(93CLCorAKI).Porschethereforerecommendstheuseofthesefuelsinyourvehicle.
Porschealsorecognizesthatthesefuelsmaynotalwaysbeavailable.Beassuredthatyourvehiclewilloperateproperlyonunleadedpremiumfuelswithoctanenumbersofatleast95RON(90CLCorAKI),sincetheengine’s”ElectronicOctane™knockcontrol“willadapttheignitiontiming,ifnecessary.
TheuseofUNLEADEDFUELONLYiscriticallyimportanttothelifeofthecatalyticconvert-ers.Depositsfromleadedfuelswillruintheconvertersandmakeitineffectiveasanemis-sioncontroldevice.
Carswithcatalyticconvertershaveasmallerfueltankopening,andgasstationpumpshavesmallernozzles.Thiswillpreventaccidentalpumpingofleadedfuelintocarswithcatalyticconverters.
UnleadedfuelsmaynotbeavailableoutsidethecontinentalU.S.andCanada.Therefore,werecommendyoudonottakeyourcartoareasorcountrieswhereunleadedfuelmaynotbeavailable.
Octaneratings
Octaneratingindicatesafuel’sabilitytoresistdetonation.Therefore,buyingthecorrectoctanegasisimportanttopreventengine”damage“.
TheRONoctaneratingisbasedontheresearchmethod.TheCLC(U.S.CostofLivingCounciloctanerating)orAKI(antiknockindex)octaneratingusuallydisplayedonU.S.fuelpumpsiscalculatedasresearchoctanenumberplusmotoroctanenumber,dividedby2,thatiswrittenas:
RON+MONR+M
2or2
TheCLCorAKIoctaneratingisusuallylowerthantheRONrating:
Forexample:95RONequals90CLCorAKI.
Fuelscontainingalcoholandether
SomeareasoftheU.S.requireoxygenatedfuelsduringcertainportionsoftheyear.Oxygenatedfuelsarefuelswhichcontainalcohols(suchasmethanolorethanol)orether(suchasMTBE).
Undernormalconditions,theamountofthesecompoundsinthefuelwillnotaffectdriveability.
YoumayuseoxygenatedfuelsinyourPorsche,providedtheoctanerequirementsforyourvehiclearemet.Werecommend,however,tochangetoadifferentfuelorstationifanyofthefollowingproblemsoccurwithyourvehicle:
–Deteriorationofdriveabilityandperformance.
–Substantiallyreducedfueleconomy.
–Vaporlockandnon-startproblems,especiallyathighaltitudeorathightemperature.
–Enginemalfunctionorstalling.
FuelscontainingMMT
SomeNorthAmericanfuelscontainanoctaneenhancingadditivecalledmethylcyclopentadienylmanganesetricarbonyl(MMT).
Ifsuchfuelsareused,youremissioncontrolsystemperformancemaybenegativelyaffected.
Thecheckenginewarninglightonyourinstrumentpanelmayturnon.Ifthisoccurs,Porscherecom-mendsyoustopusingfuelscontainingMMT.
224Maintenance,CarCare
Page 230 of 320
WasherFluid
Capacity
–Withoutheadlightcleaningsystem:approxi-mately2.6quarts(2.5liters).
–Withheadlightcleaningsystem:approximately6.3quarts(6liters).
Washeruid
Generalinformationonwasheruid
Thereservoir,withabluescrewcap,isinthefrontluggagecompartment,totherearleft.
Cleanwaterisgenerallynotenoughtocleanthewindshieldandheadlights.Dependingontheseason,mixthewaterwiththeappropriateadditives.Followtheinstructionsforthemixtureratio.
Onlyusewindowcleanerconcentratewhichmeetsthefollowingrequirements.
–Dilutability1:100
–Phosphate-free
–Suitableforplasticheadlightlenses.
WerecommendwindowcleanerconcentratesapprovedbyPorsche.YourauthorizedPorschedealerwillbepleasedtoadviseyou.
Summerlling
Water+windowcleanerconcentrateatthemixingratioindicatedonthecontainer.
Winterlling
Water+antifreezeprotection+windowcleanerconcentrateatthemixingratioindicatedonthecontainer.
Pleasenotealltheinformationonthecontain-ersofthewindowcleanerconcentrateortheantifreezeprotection.
Addingwasheruid
1.Pleasenotealltheinformationontherefillcontainerofthecleaningagent.
2.Opencapofthewasher-fluidreservoir(arrow).
3.Addwasherfluidandclosecapproperly.
Donotuseenginecoolantanti-freezeoranyothersolutionthatcandamagethecar’spaint,inthewasherreservoir.
Warninglight
Iflessthan0.52quarts(0.5liter)remains,awarningmessageappearsontheon-boardcomputer.
Addwasherfluid.
228Maintenance,CarCare
Page 244 of 320
ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguisherinclosereach.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarried.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyyourauthorizedPorschedealer.
242PracticalTips,EmergencyService