maintenance PORSCHE BOXSTER 2007 2.G Service Manual

Electricalsystem
Removethebatteryfromthevehicleandstoreitinacooldryplace,notonacementfloor.Whenthebatteryisdisconnected,thealarmsystemisdeactivated.
Rechargethebatteryevery3months.Ifthebatteryremainsinthevehiclewiththecablesconnected,itisnecessarytocheck,removeandrechargethebatteryevery2-3weeks.Donotfastchargethebattery.
Pleaseobservethechapter”BATTERY”onpage268.
Vehicleinterior
Theinteriormustbedry,especiallyintheareaofthefloorcarpets.Theuseofdryingagents(Silica-Gel)isrecommendedinvehicleswithleatherinteriorandinareaswithhighhumidity.Therecommendedamountis3fabricbagsof1.1lbs.(500grams)eachplacedonthefloorcarpets.
Windows,doors,lidsandtopmustbeclosed.Theairventsshouldbeopened.
240Maintenance,CarCare

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguisherinclosereach.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarried.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyyourauthorizedPorschedealer.
242PracticalTips,EmergencyService

Donotusecommerciallyavailablesealantortireinflatingbottles.OnlyusePorscheapprovedtiresealant.
Pleaseobservethechapter”TIREPRESSUREFORCOLDTIRES”onpage304.
Eachtire,includingthespare(ifprovided),shouldbecheckedevery2weekswhencold68°F(20°C)andinflatedtotheinflationpressurerecommendedinthisOwner’sManualoronthetire-pressureplateintheleftdooraperture.IfyourvehiclehastiresofadifferentsizethanthesizeindicatedinthisOwner’sManualoronthetire-pressureplate,youshoulddeterminethepropertireinflationpressureforthosetires.
Asanaddedsafetyfeature,yourvehiclehasbeenequippedwithatirepressuremonitoring(TPC)thatilluminatesalowtirepressuremessagewhenoneormoreofyourtiresissignificantlyunder-inflated.Accordingly,whenthelowtirepressuremessageilluminates,youshouldstopandcheckyourtiresassoonaspossible,andinflatethemtotheproperpressure.Drivingonasignificantlyunder-inflatedtirecausesthetiretooverheatandcanleadtotirefailure.Under-inflationalsoreducesfuelefficiencyandtiretreadlife,andmayaffectthevehicle’shandlingandstoppingability.
PleasenotethattheTPCisnotasubstituteforpropertiremaintenance,anditisthedriver’sresponsibilitytomaintaincorrecttirepressure,evenifunder-inflationhasnotreachedthelevelto
triggerilluminationoftheTPClowtirepressuremessage.
Onvehicleswithtirepressuremonitoring:
Pleaseobservethechapter”TPCTIREPRESSUREMONITORING”onpage119.
Whentiresarewarm,thetirepressureisincreased.
Neverletairoutofhottires.Thiscouldcausethetirepressuretofallbelowtheprescribedvalue.
Insufficienttirefillingpressurecancausetirestooverheatandthusbedamaged-eveninvisibly.Hid-dentiredamageisnoteliminatedbysubsequentlycorrectingthetirepressure.
Overloading
Danger!
Riskofdamagetovehicleparts,lossofcontrolandseriouspersonalinjuryordeath.
Donotoverloadyourvehicle.Becarefulabouttheroofload.
Ifloadingthevehiclealsocorrectthetirepressure.Tirepressureforloadedvehiclecanbefoundonthetirepressureplateandinthechaptertechnicaldata.
Neverexceedthespecifiedaxleload.Over-loadingcanshortentheservicelifeofthetiresandcar,aswellasleadtodangerousvehiclereactionsandlongbrakingdistances.Damageduetooverloadingisnotcoveredbythevehi-clewarranty.
Pleaseobservethechapter”LOADINGINFORMATION”onpage254.
Pleaseobservethechapter”TIREPRESSUREFORCOLDTIRES”onpage304.
PracticalTips,EmergencyService245

Snowtires
Forabettergriponsnowandice,useradialM+Stireswithstuds.CheckwithyourlocalMotorVehicleBureauforpossiblerestrictions.
Danger!
Riskoflossofcontrolanddamagetothevehicleaswellasseriouspersonalinjuryordeath.Thestandardtiresproleandrubbermixtureareoptimizedforwetanddrydrivingconditions,andmaynotprovefavorableforsnowconditions.
ThereforeinstallM+Stiresbeforedrivinginsuchconditions.
Beforemountingsnowtires,consultwithyourPorschedealer.Hehasthetechnicalinformationnecessarytoadviseyouonwheelandtirecompatibility.
Snowtiresshouldhavethesameloadcapacityasoriginalequipmenttiresandshouldbemountedonallfourwheels.Snowtireswithstudsshouldberunatmoderatespeedswhennewinordertogivethestudstimetosettle.
Danger!
Tireswithbadlyworntreadsandstudsareverydangerousandcouldcauseaccidentsresultinginseriouspersonalinjuriesordeath.
Makesuretheyarereplacedimmediately.
Donotdriveavehicleequippedwithsnowtiresatprolongedhighspeed.Snowtiresdonothavethesamedegreeoftractionondry,wetorsnowfreeroadsasanormaltire.Furthermore,snowtireswearrapidlyundertheseconditions.
Complywithallstateandlocallawsgoverningsnowtireandtreaddepthrequirements.
Danger!
Riskofaccidentandseriouspersonalinjuryordeathduetoexcessivespeed.
Alwayscheckthemaximumspeedratingonthetiresidewallonanytireonthevehicle.
Neverexceedthemaximumspeedratingofthetires.
Fitwintertirestobothaxleswellbeforethecoldseasonbegins.YourauthorizedPorschedealerwillbepleasedtoadviseyou.
Maintenancenote
Werecommendfittingwintertiresonthevehicleattemperaturesbelow45°F(7°C).
Wintertireslosetheirtractioncapabilitywhentheirtreaddepthfallsbelow5/32in.(4mm).
250PracticalTips,EmergencyService

–fourthfour-digitcodemeansdateofmanu-facture.If,forexample,thelastfournumbersread0204,thetirewasproducedinthe2ndweekof2004.
CTireplycompositionandmaterial
Thenumberoflayersinthetreadandsidewallsandtheirmaterialcomposition.
DMaximumpermissibleinationpressure
Themaximumpermissiblecoldinflationpressuretowhichatirecanbeinflated.
Donotexceedthepermissibleinflationpressure.
EMaximumLoadrating
Themaximumloadinkilogramsandpoundscanbecarriedbythetire.Ifyoureplacetiresalwaysuseatirethathasthesamemaximumloadratingasthefactoryinstalledtire.
FRadial
Theidentificationindicatesifthetirehasradialstructure.
GTermoftubelessortubetire
Identificationfortubelesstires.
Speedcodeletter
Thespeedcodeletterindicatesthemaximumpermissiblespeedforthetire.Thiscodeletterisshownonthetiresidewall.
T=upto118mph(190km/h)
H=upto131mph(210km/h)
V=upto150mph(240km/h)
W=upto167mph(270km/h)
Y=upto186mph(300km/h)
Tipondriving
TireswithamaximumspeedratingthatislowerthanthespecifiedmaximumvehiclespeedmaybemountedonlyiftheybearanM+Sidentificationonthetiresidewall.
Pleasenotethatinadditiontothewintertires,all-seasonandall-terraintiresarealsosubjecttospeedlimitsandbearthisidentification.
Inscriptiononlightalloywheels
Maintenancenote
Protectthevalveinsertsagainstsoilingwithvalvecaps.Useonlyplasticvalvecaps.Soiledvalveinsertscancauseagraduallossofair.
A-RimwidthininchesB-Rim-angecontourcodeletterC-Symbolfordrop-centerrimD-RimdiameterininchesE-DoublehumpF-Rimoffsetinmm
Noteonoperation
TherimwidthininchesAandtherimoffsetFarevisiblefromtheoutside.Thisinformationcanbefoundnearthetirevalve.
PracticalTips,EmergencyService253

VehicleIdentication
Orderingspareparts
Whenorderingsparepartsormakinginquiries,pleasealwaysquotethevehicleidentificationnumber.
Vehicledatabank
Thevehicledatabankisattachedtotheinsideofthe”Maintenance“booklet.Itcontainsallimportantdataaboutyourcar.
Note
Thisdatabankcannotbere-orderedifitislostordamaged.
Thislabelcontainsthefollowinginformation:
1.VehicleIdentificationNo.
2.Type/Typedescription
3.Enginecode/Transmissioncode
4.PaintNo./Interior
5.Optionalequipment
Vehicleidenticationnumber
Position
InaccordancewithFederalSafetyRegulations,thevehicleidentificationnumberofyourcarislocatedatthebottomleftofthewindshieldframeandcanbeseenfromtheoutside.
Thevehicleidentificationnumberisinthefrontluggagecompartmentunderthebatterycoverandatthebottomleftbehindthewindshield.
Removingthebatterycover
Pleaseobservethechapter”BATTERY”onpage268.
Safetycompliancesticker
ThesafetycompliancestickerisyourassurancethatyournewPorschecomplieswithallapplica-bleFederalMotorVehicleSafetyStandardswhichwereineffectatthetimethevehiclewasmanufac-tured.
Thestickeralsoshowsthemonthandyearofproductionandthevehicleidentificationnumberofyourcar(perforations)aswellastheGrossVehicleWeightRatingandtheGrossAxleWeightRating.
296VehicleIdentification,TechnicalData

HomeLink...................................................181Hoods................................................170,172Horn......................................................19,28
IIdentificationnumber...................................296Ignitionlock....................................81,84,187Immobilizer..................................................22InstrumentIllumination.............................................90Lights..................................................144Panel.....................................................85Interiorlights..............................................287Interiormirror...............................................36
JJumpercables....................................273,274
KKeylock......................................................187Keys............................................................22withremotecontrol.................................23
LLATCHSystem..............................................61Leathercare...............................................238Licenseplatelight.......................................144Lids...................................................170,172Emergencyunlocking............................266LightFlasher..................................93,144,146Lowbeam....................................144,146
Switch.................................................146Lightalloywheels........................................238Inscription............................................253Loadswitch-off...........................................265Loadinginformation.....................................254Locking..................................................26,29Luggagecompartment................174,176,286Lidwarninglight....................................172Lids.....................................................172
MMaintenance...............................................208Make-upmirror..............................................48Maximumpermittedenginespeeds.........19,186Mirrors.........................................................36Anti-glare................................................37Multi-FunctionalsteeringwheelFunctionkeys.........................................47
NNavigation..................................................177NotesonCarcare...............................................233Maintenance.........................................208Numberplatelight...............................144,285
OOctanerating..............................................224Offdelay....................................................144Oil.............................................................306Checkinglevel......................................128Consumption..........................................19
Levelchecks........................................213Levelindicator......................................128On-boardcomputer.................................8,102Basicsettings.......................................131Languageversions................................132On-boardliterature..........................................1Orientationlight...........................................163Outsidetemperatureindicator........................97
PPaintCare....................................................233ParkAssistant...............................................77ParkingAids.......................................................77Assistant................................................78Brake....................................................63Light....................................................144Particlefilter...............................................230Plasticparts...............................................238Platformlift.................................................259PorscheActiveSuspensionManagement(PASM).........................................................74PorscheCeramicCompositeBrake(PCCB)........8PorscheCommunicationManagement.......8,177PorscheStabilityManagement(PSM)...............71Lighting.................................................72Powermeasurements..................................208Powersteeringfluidlevel......................229,306Powerwindows...............................31,34,194Practicaltips...............................................242
316Index