catalytic converter PORSCHE BOXSTER 2007 2.G Owners Manual

PorscheandtheEnvironment
Environmentalguidelines
Wedevelopandproduceexclusivevehicleswithadvancedenvironmentalandsafetytechnologyandagreatabilitytofascinate.
Ourenvironmentalpolicyisbasedonthe
followingprinciples:
–Themaximumpossibleuseofenvironmentalandsafetytechnologythatiseconomicallyjustifiable.
–Economicalusageofenergyandresources.
–Involvementofourbusinesspartnersandcontractorsinoureffortstoprotecttheenvironment.
–Opendialoguewithallsocialgroups.
CaliforniaProposition65Warning
Warning!
Engineexhaust,someofitsconstituents,andcertainvehiclecomponentscontainoremitchemicalsknowntotheStateofCaliforniatocausecancerandbirthdefectsorotherreproductiveharm.Inaddition,certainfluidscontainedinvehiclesandcertainproductsofcomponentwearcontainoremitchemicalsknowntotheStateofCaliforniatocausecancerandbirthdefectsorotherreproductiveharm.
Production
Whetherinproductionorrepair,Porschealwaysreliesonenvironmentallyfriendlytechnology.Anexampleofthisisthewater-basedpaintusedinourpaintinginstallations.Water-basepaintsandnewpaintingmethodsreducesolventemissionsby70percent.Thewaterusedinthepaintinginstallationisrecirculated.WastewaterleavesthePorschefactoryonlyafterbeingappropriatelytreated.
Awaste-managementsystemhasbeenintroducedtoreducetheamountofwastewhilesimultaneous-lyincreasingtherecyclingrate.
Environmentallyfriendlyvehicles
Modernenvironmentaltechnologyensurescompliancewithallemissionlawsapplicableworldwide.
Ithasthefollowingadvantages:
–Rapidoperationalreadinessofthecatalyticconvertersensureslowemissions,eveninshort-tripoperation.
–Reliableoperationandgoodemissioncontroloveralongusefullife.
Pleaseobservethechapter”FUELECONOMY”onpage219.
6

CheckEngineWarningLight
Thewarninglightintheinstrumentpanelcomesonwhentheignitionisfirstturnedonandremainsonbrieflyasabulbcheck.Ifthelightdoesnotcomeon,havethebulbreplacedpromptly.
Ifthewarninglightsintheinstrumentpanelandon-boardcomputercomeonandremainonwhiledriving,itsuggests:
–apotentialenginecontrolproblemandtheneedforsystemserviceor
–animproperlyfastenedtankcapor
–refuelingwithenginerunning.
Pleaseobservethechapter”WARNINGSONTHEINSTRUMENTPANELANDTHEON-BOARDCOMPUTER”onpage134.
Althoughthevehicleisusuallydriveableandwillnotrequiretowing,seeyourdealerforserviceassoonaspossible.
Caution!
IftheCheckenginelightintheinstrumentpanelisashing,severecatalyticconverterdamageandpowerlosswillsoonoccur.ProlongeddrivingwiththeCheckenginelightoncouldcausedamagetotheemissioncontrolsystem.Italsocouldaffectfueleconomyanddriveability.
HavethefaultremediedatthenearestauthorizedPorschedealerimmediately.
Controls,Instruments99

OperatingyourPorscheinother
Countries
GovernmentregulationsintheUnitedStatesandCanadarequirethatautomobilesmeetspecificemissionregulationsandsafetystandards.Therefore,carsbuiltfortheU.S.andCanadadifferfromvehiclessoldinothercountries.
IfyouplantotakeyourPorscheoutsidethecontinentallimitsoftheUnitedStatesorCanada,thereisthepossibilitythat
–unleadedfuelmaynotbeavailable;
–unleadedfuelmayhaveaconsiderablyloweroctanerating.Excessiveengineknockandseriousdamagetobothengineandcatalyticconverterscouldresult;
–servicemaybeinadequateduetolackofproperservicefacilities,toolsordiagnosticequipment;
–replacementpartsmaynotbeavailableorverydifficulttoget.
Porschecannotberesponsibleforthemechanicaldamagethatcouldresultbecauseofinadequatefuel,serviceorpartsavailability.
IfyoupurchasedyourPorscheabroadandwanttobringitbackhome,besuretofindoutaboutshippingandforwardingrequirements,aswellascurrentimportandcustomsregulations.
220Maintenance,CarCare

FuelRecommendations
YourPorscheisequippedwithcatalyticconvertersandmustuseUNLEADEDFUELONLY.
Yourengineisdesignedtoprovideoptimumperformanceandfueleconomyusingunleadedpremiumfuelwithanoctaneratingof98RON(93CLCorAKI).Porschethereforerecommendstheuseofthesefuelsinyourvehicle.
Porschealsorecognizesthatthesefuelsmaynotalwaysbeavailable.Beassuredthatyourvehiclewilloperateproperlyonunleadedpremiumfuelswithoctanenumbersofatleast95RON(90CLCorAKI),sincetheengine’s”ElectronicOctane™knockcontrol“willadapttheignitiontiming,ifnecessary.
TheuseofUNLEADEDFUELONLYiscriticallyimportanttothelifeofthecatalyticconvert-ers.Depositsfromleadedfuelswillruintheconvertersandmakeitineffectiveasanemis-sioncontroldevice.
Carswithcatalyticconvertershaveasmallerfueltankopening,andgasstationpumpshavesmallernozzles.Thiswillpreventaccidentalpumpingofleadedfuelintocarswithcatalyticconverters.
UnleadedfuelsmaynotbeavailableoutsidethecontinentalU.S.andCanada.Therefore,werecommendyoudonottakeyourcartoareasorcountrieswhereunleadedfuelmaynotbeavailable.
Octaneratings
Octaneratingindicatesafuel’sabilitytoresistdetonation.Therefore,buyingthecorrectoctanegasisimportanttopreventengine”damage“.
TheRONoctaneratingisbasedontheresearchmethod.TheCLC(U.S.CostofLivingCounciloctanerating)orAKI(antiknockindex)octaneratingusuallydisplayedonU.S.fuelpumpsiscalculatedasresearchoctanenumberplusmotoroctanenumber,dividedby2,thatiswrittenas:
RON+MONR+M
2or2
TheCLCorAKIoctaneratingisusuallylowerthantheRONrating:
Forexample:95RONequals90CLCorAKI.
Fuelscontainingalcoholandether
SomeareasoftheU.S.requireoxygenatedfuelsduringcertainportionsoftheyear.Oxygenatedfuelsarefuelswhichcontainalcohols(suchasmethanolorethanol)orether(suchasMTBE).
Undernormalconditions,theamountofthesecompoundsinthefuelwillnotaffectdriveability.
YoumayuseoxygenatedfuelsinyourPorsche,providedtheoctanerequirementsforyourvehiclearemet.Werecommend,however,tochangetoadifferentfuelorstationifanyofthefollowingproblemsoccurwithyourvehicle:
–Deteriorationofdriveabilityandperformance.
–Substantiallyreducedfueleconomy.
–Vaporlockandnon-startproblems,especiallyathighaltitudeorathightemperature.
–Enginemalfunctionorstalling.
FuelscontainingMMT
SomeNorthAmericanfuelscontainanoctaneenhancingadditivecalledmethylcyclopentadienylmanganesetricarbonyl(MMT).
Ifsuchfuelsareused,youremissioncontrolsystemperformancemaybenegativelyaffected.
Thecheckenginewarninglightonyourinstrumentpanelmayturnon.Ifthisoccurs,Porscherecom-mendsyoustopusingfuelscontainingMMT.
224Maintenance,CarCare

EmissionControlSystem
Intheinterestofcleanair
Pollutionofourenvironmenthasbecomeaproblemthatisofincreasingconcerntoallofus.Weurgeyoutojoinusinoureffortsforcleanerairincontrollingthepollutantsemittedfromtheautomobile.
Porschehasdevelopedanemissioncontrolsystemthatcontrolsorreducesthosepartsoftheemissionthatcanbeharmfultoourenvironment.YourPorscheisequippedwithsuchasystem.
PorschewarrantstheEmissionControlSysteminyournewcarunderthetermsandconditionssetforthintheWarrantyBooklet.
You,astheownerofthevehicle,havetherespon-sibilitytoprovideregularmaintenanceserviceforthevehicleandtokeeparecordofallmaintenanceworkperformed.Tofacilitaterecordkeeping,havetheserviceperformedbyauthorizedPorschedeal-ers.TheyhavePorschetrainedtechniciansandspecialtoolstoprovidefastandefficientservice.
Toassureefcientoperationofthe
EmissionControlSystem
HaveyourvehiclemaintainedproperlyandinaccordancewiththerecommendationsdescribedinyourMaintenanceBooklet.Lackofpropermaintenance,aswellasimproperuseofthevehicle,willimpairthefunctionoftheemissioncontrolsystemandcouldleadtodamage.
Donotalterorremoveanycomponentoftheemissioncontrolsystem.
Donotalterorremoveanydevice,suchasheatshields,switches,ignitionwires,valves,etc.,whicharedesignedtoprotectyourvehicle’semissioncontrolsystem.Inadditiontoseriousenginedamage,thiscanresultinafireifexcessrawfuelreachestheexhaustsystem.
Donotcontinuetooperateyourvehicleifyoudetectenginemisfireorotherunusualoperatingconditions.
Parking
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotparkoroperatethevehicleinareaswherethehotexhaustsystemmaycomeincontactwithdrygrass,brush,fuelspillorotherflammablematerial.
Ifyourcarcatchesonfireforanyreason,callthefiredepartment.Donotendangeryourlifebyattemptingtoputoutthefire.
Undercoating
Danger!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
Maintenance,CarCare225

HowEmissionControlWorks
Whenanautomobileengineisrunning,itusesenergygeneratedthroughthecombustionofamixtureofairandfuel.Dependingonwhetheracarisdrivenfastorslowlyorwhethertheengineiscoldorhot,someofthefuel(hydrocarbons)maynotbeburnedcompletely,butmaybedischargedintotheenginecrankcaseorexhaustsystem.Additionalhydrocarbonsmayentertheatmospherethroughevaporationoffuelfromthefueltank.Thesehydrocarbons(HC),whenreleasedintotheair,contributetoundesirablepollution.
Inaddition,carbonmonoxide(CO)andoxidesofnitrogen(NOx)contributetoengineemissions.They,too,areformedduringthecombustionprocessanddischargedintotheexhaustsystem.
Toreducethesepollutants,yourPorscheisequippedwithapreciselycalibratedfuelinjectionsystemtoassureafinelybalancedair/fuelmixtureunderalloperatingconditions.
Oxygensensor
Theoxygensensor,installedintheexhaustpipecontinuouslysensestheoxygencontentoftheexhaustandsignalstheinformationtoanelectroniccontrolunit.Thecontrolunitcorrectstheair/fuelratio,sotheenginealwaysreceivesanaccuratelymeteredair/fuelmixture.
Crankcaseventilation
Throughcrankcaseventilation,undesirableemissionsfromtheenginecrankcasearenotpermittedtoreachtheoutsideatmosphere.Theseemissionsarerecirculatedfromthecrankcasetotheairintakesystem.Fromheretheemissionsmixwiththeintakeairandarelaterburnedintheengine.
Catalyticconverters
Thecatalyticconvertersareefficient”clean-up“devicesbuiltintotheexhaustsystemofthevehicle.Thecatalyticconvertersburntheundesirablepollutantsintheexhaustgasbeforeitisreleasedintotheatmosphere.
Theexclusiveuseofunleadedfueliscriticallyimportantforthelifeofthecatalyticconvert-ers.Therefore,onlyunleadedfuelmustbeused.
Thecatalyticconverterswillbedamagedby:
–pushortowstartingthevehicle,
–misfiringoftheengine,
–turningofftheignitionwhilethevehicleismovingor
–drivinguntilthefueltankiscompletelyempty,
–byotherunusualoperatingconditions.
Donotcontinuetooperateyourvehicleundertheseconditions,sincerawfuelmightreachthecatalyticconverters.Thiscouldresultinoverheatingoftheconverters.Federallawprohibitsuseofleadedfuelinthiscar.
226Maintenance,CarCare

Replacethewiperbladestwiceperyear(beforeandafterthecoldseason)orwheneverwiperperformancedeteriorates.
PeriodicallycleanthewiperbladeswithPorschewindowcleaner,especiallyafterthevehiclehasbeenwashedinacarwash.Iftheyareverydirty(e.g.withinsectremains),theycanbecleanedwithaspongeorcloth.
Undercoating
Theundersideofyourcarisdurablyprotectedagainstchemicalandmechanicalinfluences.
Asitisnotpossibletoexcludetheriskofdamagetothisprotectivecoatingindaytodaydriving,itisadvisabletohavetheundersideofthecarinspectedatcertainintervals-preferablybeforethestartofwinterandagaininspring-andtheundercoatingrestoredasnecessary.
YourauthorizedPorschedealerisfamiliarwiththebodysealtreatmentproceduresandhasthenecessaryequipmentforapplyingfactoryapprovedmaterials.Werecommendthatyouentrustthemwithsuchworkandinspections.
Unlikeconventionalsprayoils,undercoatingandrust-proofingcompoundsbasedonbitumenorwaxdonotattackthesound-proofingmaterialsappliedatthefactory.
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
Beforeapplyingfreshunderseal,carefullyremovedepositsordirtandgrease.Onceithasdried,thenewundercoatingcompoundformsatoughprotectivecoatingwhichprovidesefficientrust-proofingofthefloorpanelsandcomponents.
Alwaysapplyafreshcoatingofsuitablepreservativetounprotectedareasaftercleaningtheundersideofthebody,thetransmission,theengineorcarryingoutrepairstounder-body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportantdur-ingthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompartmentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
Door,roof,lidandwindowseals
Washdirt(e.g.abrasion,dust,roadsalts)fromallsealsregularlyusingwarmsoapywater.Donotuseanychemicalcleaningagentsorsolvents.
Whenthereisafrosthazard,theouterdoorsealsandthefrontandrearlidsealscanbeprotectedagainstfreezingintoplacebyasuitablecareproduct.
Inordertopreventdamagetotheanti-frictioncoating,theinnerdoorseals,theconvertibletopsealsandhardtopsealsmustnotbetreatedwithcareproducts.
Stainlesssteelexhausttailpipes
Stainlesssteelexhausttailpipescandiscolorduetosoiling,strongheat,andcombustionresidues.
Theoriginalpolishcanbeachievedagainusingcommerciallyavailablemetalpolishingpasteormetalpolish.
Maintenance,CarCare237

EmergencyStartingwithJumper
Cables
Generalinformation
Ifthebatteryisdischarged,e.g.inwinterorafterthecarhasbeenparkedforalongtime,thebatteryofanothercarcanbeusedforstartingwiththehelpofjumpercables.Makesurethevoltageofbothbatteriesisthesame.Bothbatteriesmustbe12volttypes.Thecapacity(Amperehours,Ah)oftheboosterbatterymustnotbesubstantiallylessthanthatofthedischargedbattery.Thedischargedbatterymustbecorrectlyconnectedtothevehicle’selectricalsystem.
Pleaseobservethechapter”BATTERY”onpage268.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage266.
Note
Donottrytostartthecarbypushingortowing.Damagetothecatalyticconvertersandothercomponentsofthecarmayresult.
Danger!
Riskofshortcircuit,damageandexplosion,resultinginseriouspersonalinjuryordeath.
Useonlyjumpercablesofadequatediametercross-sectionandfittedwithcompletelyinsulatedalligatorclips.
Followallwarningsandinstructionsofthejumpercablemanufacturer.
Whenconnectingjumpercables,makesurethattheycannotgetcaughtinanymovingpartsintheenginecompartment.Thejumpercablesmustbelongenoughsothatneithervehiclesnorcablestouchanother.
Thevehiclesmustnotbeincontact,otherwisecurrentmightflowassoonasthepositiveterminalsareconnected.
Thecableclampsmustnotbeallowedtocontacteachotherwhenoneendofthejumpercablesareconnectedtoabattery.
Ensurethattoolsorconductivejewelry(rings,chains,watchstraps)donotcomeintocontactwiththepositivejumpercableorthepositivebatterypost.
Improperhook-upofjumpercablescanruinthealternator.
Warning!
Dangerofcausticburns.
Donotleanoverthebattery.
Warning!
Dangerofgasexplosion.
Improperuseofboosterbatterytostartavehiclemaycauseanexplosion,resultinginseriouspersonalinjuryordeath.
Keepsourcesofignitionawayfromthebattery,e.g.openflame,burningcigarettesorsparkingduetocablecontactorweldingwork.
Adischargedbatterycanfreezeevenat23°F/-5°C.Beforeconnectingjumpercables,afrozenbatterymustbethawedout.
PracticalTips,EmergencyService273

Index
AABS(antilockbrakesystem)...........................67AdvancedAirbag...........................................53Airconditioning...................................152,155Airdistribution....................................152,155Airfilter......................................................230Air-conditioningcompressor.................154,157Airbag..........................................................52Function.................................................53Warninglight...........................................55Alarmsystem..............................................179Alcantara...................................................239Antenna.....................................179,180,235Antilockbrakesystem....................................67Warninglight...........................................67Ashtray......................................................160Assistant......................................................77Audiooperation...........................................178Auto-buttonairconditioning..........................155AutomaticAnti-glaremirrors....................................37Carwashes..........................................233Doorlocking...........................................30Headlightbeamadjustment....................145Speedcontrol.........................................89Automaticairconditioningsystem.................155Averageconsumption..........................103,133Averagespeed....................................103,133
BBackrestAdjustment.............................................41Release.................................................42Battery.......................................................268Care....................................................269Chargestate.........................................269Puttingvehicleintooperation..................270Remotecontrol.....................................272Removing.............................................271Warninglight...........................................98Winteroperation...................................270Beforedrivingoff.....................................16,17Bloweradjustment..............................152,155Brakelight..................................................284BrakesBrakepadwarninglight..........................101Fluid............................................217,306Fluidwarninglight..................................218Pads................................................19,66Teststand..............................................73BulbsChart...................................................276Replacing.....................................275,276
CCabriolet....................................................194Canholder..................................................166Capacities,overview....................................306Carcare.....................................................208
Cartelephone.............................................179Carwashes................................................233Catalyticconverters....................................226Cautions............................................208,242Centrallocking........................................25,28Emergencyoperation........................25,29Centralvents..............................................158Centralwarninglight....................................100ChangingwheelsAssemblyaidsforwheelchanges............261CheckengineWarninglight...........................................99Checkingpressure......................................262Childrestraintsystems..................................58Chime........................................................144CHRONOStopwatch....................................112Circulating-airbutton............................152,155Clock...................................................97,132Clutch........................................................186Clutchpedal.................................................62Combinationfilter........................................230Comfortseat................................................40ComingHomemode....................................144CompactdiscHolder.................................................165Player..................................................179Storage...............................................174Convertibletop...........................................194Care....................................................234
314Index