engine PORSCHE BOXSTER S 2010 2.G Information Manual
[x] Cancel search | Manufacturer: PORSCHE, Model Year: 2010, Model line: BOXSTER S, Model: PORSCHE BOXSTER S 2010 2.GPages: 62, PDF Size: 4.65 MB
Page 16 of 62

· 36 ·· 37 ·
VarioCam Plus.
VarioCam Plus combines variable
valve timing with t wo -stage lift
on the inlet side. This results in
smoother running, bet ter fuel
economy and lower exhaust emis-
sions. As well as greater top - end
power and low-end torque.
This two-in-one engine concept
seamlessly adapts in response to
driver input. The result: instant
acceleration and extremely smooth
running.
The variation in intake timing is
steplessly controlled by means of
an electro -hydraulic rotary vane adjuster at the head of the corre
-
sponding camshaft.To improve throt tle response
during the warm-up phase, Vario -
Cam Plus selects high valve lifts
with retarded valve timing. In the
middle and low load ranges, low
valve lifts with advanced timing
Boxster | Drive
reduce fuel consumption and
exhaust emissions. High valve
lifts generate high torques and
maximum output.
VarioCam Plus Boxster S and Boxster
Ignition system.
The ignition system in the Boxster
models is designed for high-
voltage static distribution. The
individual ignition coils, located
on the spark plugs for optimum
ignition reliabilit y, are controlled
directly by the engine electronics.
Page 19 of 62

· 42 ·· 43 ·
The optional Porsche Doppel-
kupplung (PDK), with both man -
ual gearshift and an automatic
mode, enables smooth gear
changes with no interruption in
the flow of power. This results
in significantly faster acceleration
and lower fuel consumption, without having to sacrifice the
ease of automatic transmission.
In total, PDK has seven gears at
its disposal. Gears 1 to 6 have a
sports ratio and top speed is
reached in 6th gear. The 7th gear
has a long ratio and helps to
For people who have no time to spare.
Even when changing gear.
Porsche Doppelkupplung (PDK).
reduce fuel consumption even
f u rt h e r.
PDK is essentially t wo half gear-
boxes in one and thus requires
t wo clutches – designed as a
double wet clutch transmission.
This double clutch provides an
alternating, non-positive connec -
tion bet ween the t wo half gear -
boxes and the engine by means
of t wo separate input shafts
(input shaft 1 is nested inside the
hollowed-out input shaft 2).
The flow of power from the
engine is only ever transmit ted
through one half gearbox and
one clutch at a time, while the
next gear is preselected in the second half gearbox. During a
gear change, therefore, a con
-
ventional shif t no longer takes
place. Instead, one clutch simply
opens and the other closes at
the same time. Gear changes
can therefore take place within
milliseconds.
Clutch 1 controls the first half
gearbox, which contains the odd
gears (1, 3, 5, 7) and reverse.
Clutch 2 controls the second,
Boxster | Drive
which contains the even gears
(2, 4, 6).
Porsche Doppelkupplung (PDK)
in detail.
The crankshaf t transmits engine
torque to the dual-mass fly wheel
which is then channelled through
the clutch housing and onto the
multi-plate clutches, or to be more
precise, the outer disc carrier.
4
6
2
1
R
7 3
5
Porsche Doppelkupplung (PDK)
Boxster S
Page 20 of 62

· 44 ·· 45 ·
Under oil pressure, clutch 1
closes and forms a frictional
connection with input shaf t 1.
The torque is now transmit ted
through the first half gearbox
– and then the dif ferential – to
the rear axle. At this stage,
PDK has already preselected
the next gear in the second
half gearbox. Engine torque
is already acting on the other
outer disc carrier and, in
response to a gear change
signal, the overlap shift is initi -
ated, i.e. as clutch 1 opens,
clutch 2 closes. The non-positive
connection with input shaft 2
is
established, and power is
trans
mit ted to the wheels.
The gear which is engaged is
displayed on the instrument
cluster.
Depending on the gearshift
programme, the gear change
is optimised for comfort or for
sport y handling and takes place
in a mat ter of milliseconds.
The advantage over a fully manual
transmission is the considerably
faster rate of acceleration for the
same rate of fuel consumption.
Boxster | Drive
The advantage over a fully auto -
matic transmission
is the per -
ceptible increase in driving
dynamics – with a similar level of
comfort, and a distinct reduction
in fuel consumption.
The com -
pact dimensions of the gearbox
reduce rotational
masses which
means a more direct engine
response, and the system is
more lightweight.
PDK function diagram
This, along with the long-ratio
7th gear, helps to achieve
reduced fuel consumption and
emission figures comparable with
those of a manual gearbox.
With the optional Sport Chrono
Package, PDK is enhanced by
the
‘Launch Control’ and ‘motor-
sport- derived gearshif t strategy’
functions (p. 57). In essence, PDK combines sport
i
-
ness with efficiency and comfort.
What does all this mean for you?
Uninterrupted driving pleasure.
Multi-plate clutch 1
Multi-plate clutch 2
Semi -gearbox 2
(2nd, 4th, 6th gear)
Rear semi-gearbox 1
(1st, 3rd, 5th, 7th, R gear)
Differential
Motor
Rear wheel
Rear wheel
Boxster
Page 21 of 62

· 46 ·· 47 ·
Three-spoke sports steering
wheel with gearshift switches.
In conjunction with the optional
Porsche Doppelkupplung (PDK),
the standard three-spoke sports
steering wheel features t wo
ergonomic switches. One press
with the thumb and the PDK
shif ts up. One pull with the index
finger and the PDK shif ts down.
Either the right or left hand can
be used.
When combined with the optional
Sport Chrono Packages (p. 56),
an additional display is located
above the airbag module telling you whether the SPORT, SPORT
PLUS and Launch Control func
-
tions are activated.
Three-spoke sports steering
wheel with gearshift paddles.
If you wish, you can now change
gear motorsport-st yle. The
paddles are made from a strong
alloy and are ergonomically
located behind the steering wheel
spokes. Pull the right-hand paddle
and the PDK shif ts up. Pull the
left-hand paddle and the PDK
shifts down.
Visually, the steering wheel is
distinguished by its distinctive,
high - qualit y t win -spoke design
and silver-coloured galvanised
spoke cover. The airbag module
is finished in the same colour
as the steering wheel rim.
Displays in the left and right-
hand steering wheel spokes tell
you whether the SPORT, SPORT
PLUS and Launch Control func -
tions are activated. Another
feature reminiscent of the world
of motorsport is the top centre
marking on the steering wheel
rim.
Boxster | Drive
Gear selector for PDK.
The gear selector for PDK im-
presses not only with its unique
design, but above all with its
superior functionality enabling
you to change gear manually.
Press forwards to shift up, pull
backwards to shift down. Even if
the gear selector is set to auto -
matic mode, you can still change
gear manually using the switches
on the steering wheel.
Six-speed manual gearbox.
Fit ted as standard is a six-speed
manual gearbox which is per -
fectly matched to the character -
istics of the engine. The shif t
throw is short and precise, the
tuning is sport y – as befits the
character of the Boxster models.
The dual-mass fly wheel mini -
mises engine noise and the con -
trol cable mechanism prevents
vibrations from being transmit ted
to the gear lever.
Three-spoke sports steering wheel with gearshift switches Three-spoke sports steering wheel with gearshift paddles Gear selector for PDKGear lever for six-speed gearbox
Hill-start assist.
Standard for manual and Porsche
Doppelkupplung (PDK) transmis-
sions it assists the driver in
making a comfortable, smooth
and roll-free start on an incline.
The system detects you have
braked to a halt on an incline.
Provided a gear is engaged, the
brake pressure is maintained
approximately t wo seconds once
the footbrake is released. The
vehicle is therefore temporarily
prevented from rolling backwards.
Brake pressure is reduced if
sufficient revs have been gener -
ated depressing the accelerator
pedal (for manual transmission,
the accelerator pedal is de-
pressed and the clutch engaged).
Page 23 of 62

· 50 ·· 51 ·
Boxster and Boxster S
Suspension.
The suspension of the Boxster
models has been tuned to match
the high performance of the
engines.
Light weight coil- over McPherson
struts are combined with lateral
control arms to ensure excellent
driving dynamics and safet y on
all road surfaces. The axle kine-matics are designed for high
performance, as is the generous
wheel track. Light weight con
-
struction throughout keeps the
overall weight and unsprung
masses low, with almost all mov -
ing parts made from aluminium.
The mid-engine design, in com -
bination with the complex chassis
technology, results in minimum
roll and pitch movements on
cornering, braking and accel -
eration.
The chassis of the Boxster
models ensures high safet y
reserves irrespective of load,
and easily controllable load
transfer when cornering. Corner -
ing stabilit y is exemplary, even
in high-speed bends. The same
applies to straight-line stabilit y.
Steering.
What use is a perfect suspension
setup without perfectly tuned
steering? For Porsche, this would
be inconceivable. The solution
is a steering system which is as
precise and immediate as the
chassis itself and, thanks to the
power assistance, steering ef fort
is reduced to a comfortable
level. Around the straight-ahead
position, such as during motor -
way driving, the ratio is less
direct but with no loss of agilit y
or feedback.
Boxster | Chassis
The greater the steering angle,
the more direct the steering
ratio. This is particularly notice-
able when turning tight corners
or parking. The car has a turning
circle of just 11.1 m.
Front axle with McPherson struts and lateral control arms (Boxster S)
Rear axle with McPherson struts and lateral control arms (Boxster S)
Page 24 of 62

· 52 ·· 53 ·
Wheels.
A range of sophisticated wheels
ensures both models deliver
exceptional driving performance,
without compromising on ride
comfort. The Boxster is fit ted with
17-inch wheels in an open five-
spoke design, and the Boxster S
has 18-inch wheels with a
dynamic sport y look. Wheels up
to 19 inches are available for both
models on request. All available
wheels are equipped with anti-
theft protection. A selection of
alternative wheels is featured
on page 108.
Specifically for the cold season,
winter t yres and snow chains
are available from the Porsche
Tequipment accessory range.
Tyre Pressure Monitoring
(TPM).
The optional Tyre Pressure Moni -
toring (TPM) sends warnings to
the on -board computer’s display
screen in the event of low t yre
pressure.
The driver can check the pres -
sure in all four t yres via the instrument cluster. The system
updates quickly and reliably
each time the engine is started, whenever the t yre pressures
are corrected or a wheel is
changed – ensuring a high degree
of comfort and safet y.
Boxster | Chassis
Boxster with 19-inch Carrera Sport wheel and Boxster S with 19-inch Carrera S II wheel
18 - inch Boxster S II wheel
17- inch Boxster III wheel
Page 25 of 62

· 54 ·· 55 ·
Boxster | Chassis
Compression in ‘Normal’ mode –
working piston and bypass, sporty-
comfortable tuning Rebound in ‘Spor t ’ mode –
working piston only, sporty-
comfortable tuning Rebound in ‘Spor t ’ mode –
working piston only, sporty-
hard tuning
Compression in ‘Normal’ mode –
working piston and bypass, sporty-
hard tuning
Porsche Active Suspension
Management (PASM).
The optional PASM is an elec -
tronic damping control system.
On the Boxster models, the
suspension has been tuned to
match the high power of the
engine. PASM actively and con -
tinuously regulates the damping
force for each wheel according
to the road conditions and driving
st yle. In addition, the suspension
is lowered by 10 mm.
The driver can select bet ween
t wo dif ferent modes: ‘Normal’
which is a blend of performance
and comfort, and ‘Sport ’ where
the setup is much firmer. The
PASM control unit evaluates the
driving conditions and modifies
the damping force on each of
the wheels in accordance with
the selected mode.
Sensors monitor the movement
of the vehicle body, for example,
under heav y acceleration and
braking or on uneven roads. The
control unit tunes the dampers
to the optimum hardness for the
selected mode to reduce roll and
pitch still further and to increase
contact bet ween each individual
wheel and the road.
In ‘Sport ’ mode, the suspension
is set to a harder damper rating.
On uneven roads, PASM imme-
diately switches to a softer
rating within the ‘Sport ’ setup
range, thereby improving con-
tact bet ween the wheels and the
road. When the road surface
improves, PASM automatically
reverts to the original, harder
rating.
If ‘Normal’ mode is selected and
the driver’s st yle becomes more
assertive, PASM automatically
switches to a harder rating within
the ‘Normal’ setup range.
Damping becomes harder, and
driving stabilit y and road safet y
are increased.
Mechanically locking rear
differential.
Are you a fan of sport y driving?
In your spare time, do you
enjoy the occasional outing on
the racetrack? Then you
shouldn’t do without the optional
mechanically locking rear differ -
ential available in conjunction
with 18-inch or 19-inch wheels.
It further enhances the traction
of the driven rear wheels on
uneven roads and when acceler -
ating out of tight bends. Road
holding at the limits of perform -
ance is even more impressive.
The car holds its course bet ter
and so PSM intervenes less often.
In other words, sheer driving
pleasure and faster lap times.
Page 26 of 62

· 56 ·· 57 ·
Sport Chrono Package.
The Boxster combines open -top
driving with performance which
at Porsche has its origins on the
racetrack.
As an option, for both models we
offer the Sport Chrono Package
which enables even sportier tuning
of the chassis and engine and
guarantees even more driving
pleasure.
Selecting the SPORT but ton
on the centre console activates
‘Sport ’ mode, which makes
throt tle the response significantly
more immediate, adjusts the
rev-limiter to a harder set ting,
and tunes the engine dynamics
for performance driving.
The optional Porsche Active
Suspension Management (PASM)
also switches to ‘Sport ’ mode,
which of fers harder damping and
more direct steering and, there-
fore, bet ter road holding.
With the optional PDK in auto -
matic mode, gearshif t points are
delayed until the upper rev range.
The shif t times are shorter, the
gear changes sportier. At low rates
of deceleration, the system
initiates a swif ter, brake-induced
downshift. In manual mode, gear
changes are faster and more
dynamic.
In ‘Sport ’ mode, the PSM (p. 63)
intervenes later for increased
longitudinal and lateral dynamics.
PSM now affords greater
manoeuvrabilit y under braking
and exit acceleration, especially
at low speeds.
For maximum dexterit y, PSM can
be set to standby while the car is
still in ‘Sport ’ mode (p. 63). For
safet y, it is set to intervene auto -
matically only when ABS assist -
ance is required on both the front
wheels.
A key component of the Sport
Chrono Package is the swivel-
mounted in the centre of the
dashboard with analogue and
digital display.
In combination with the optional
Porsche Doppelkupplung (PDK),
the Sport Chrono Package of fers
t wo additional functions that
are activated by the SPORT PLUS
but ton.
First, ‘Launch Control’, which
ensures you achieve the fastest
possible rate of acceleration
from a standing start – on the
race track, for example. ‘Launch
Control’ is operated via the
SPORT PLUS but ton with the ‘D’
or ‘M’ drive position selected.
Whilst the driver depresses the
brake pedal with the left foot,
the right foot depresses the
accelerator pedal to the floor.
With the accelerator in the kick -
down position, the system
detects the driver’s request for
Launch Mode and revs the
engine to an optimum speed of
approximately 6,500 rpm.
Boxster | Chassis
Engine torque increases and the
clutch closes slightly. The mes -
sage ‘Launch Control ’ appears
in the display on the PDK steer -
ing wheel. The driver now quickly
releases the brake – and pre -
pares for maximum acceleration.
Second, the ‘motorsport- derived
gearshif t strategy’. Using this,
PDK is geared up for maximum
shif t speed, the shortest possible
shif t times and optimum shif t
points for maximum acceleration
– ideal for the racetrack.
Sport Chrono Package Plus.
On request, the optional Porsche
Communication Management
(PCM, p. 83) can be combined
with the Sport Chrono Package
Plus. In addition to the functions
of the Sport Chrono Package,
it includes a personal memory
function in the PCM and a per-
formance display for evaluating
lap times.
Throttle response
in ‘Normal’ mode
Throttle response
in ‘Sport’ mode
Both sets of characteristics
are dependent on engine
speed.
Pedal travel (%)
(%)
Torque
(as percentage of maximum)
Sport Chrono stop watch
Comparison of electronic and throttle maps for ‘Normal’ and ‘Sport’ mode
‘SPORT’ but ton and ‘SPORT PLUS’ but ton on centre console
Page 31 of 62

· 66 ·· 67 ·
Boxster | Safet y
Passive safety: engineered
design.
The deformation zone at the
front of the vehicle contains a
system of longitudinal and lateral
members which absorb the
energy in the event of an impact.
The fuel tank and fuel lines are
safely positioned outside the
deformation zone. Together with
the rigid side structures, high-
strength steel elements in the
doors provide exceptional side-
impact protection. The reinforced
windscreen frame and the roll-
over bars positioned behind the
seats provide an ef fective barrier
if the car overturns. Energy-
absorbing materials are used at
key points throughout the passen -
ger compartment.
Both Boxster models are fit ted
as
standard with an airbag system
comprising t wo full-size front air -
bags as well as dedicated head
and thorax airbags (POSIP, p. 67)
on each side. This arrangement
ensures optimum upper-body
protection, even when the hood is
open. For added comfort and
safet y, the three-point belts have
integrated force limiters and
pretensioners.
Roll-over protection.
The front area of the cockpit is
protected by a robust steel
element integrated invisibly into
the windscreen frame. The rear
roll-over bars are made from high-
strength steel and are located
behind the seats. Their flat tened
form ensures high safet y, and
harmoniously follows the lines of
the seat backrests. The upper
seat-belt anchorage points are
at tached to the bars for greater
accessibility and comfort.
Porsche Side Impact
Protection (POSIP).
Both Boxster models are equipped
with Porsche Side Impact
Protection (POSIP) as standard.
This consists of t wo airbags on
each side. The outer bolsters of
the seats contain a thorax air-
bag and each door contains a head
airbag. Each has a volume of
around 8 litres, ensuring high
protection in the event of a side
impact, even when the hood is
open. The passenger cell is also
shielded by side impact protec -
tion beams in the doors.
Child seats.*
For our youngest Boxster pas-
sengers, the Porsche Tequipment
range of accessories includes
child seats and the necessary
preparation. This comprises an
ISOFIX fixing bracket for mount -
ing the Porsche child seats, and
a key switch to deactivate the
passenger airbag.
Porsche Side Impact Protection (POSIP)
*
Not to be used in conjunction with
spor ts bucket seats.
Sheet steel
Tailored Blanks
High-strength steel Aluminium Super high-strength steel
Super high-strength austenitic
stainless steel I
Page 37 of 62

· 78 ·· 79 ·
Water-repellent side windows.
The surfaces of the side windows
are treated with a water-repellent
coating so that not only water but
also dirt runs away more easily,
thereby providing optimum visibil-
it y even in poor weather.
ParkAssist.
As soon as reverse gear is
engaged, the optional Park Assist
is automatically enabled. If you
move too close to an obstacle, a
warning signal begins to sound,
becoming faster until the car stops.
The sensors of the optional
Park Assist are neatly concealed in
the rear bumper.
Anti-theft protection.
The Boxster models are equipped
with an immobiliser with in-
key transponder. In addition, the
Boxster S has an alarm system
with contact-sensitive exterior pro -
tection as standard. On request
,
radar-based interior surveillance
is available which protects
the interior of the vehicle when
the hood is closed. For the
Boxster, the alarm system and
radar interior surveillance are
both available as options.
Boxster | Comfort
Vehicle tracking system.
In conjunction with the alarm
system, this optional preparation
enables future installation of a
vehicle tracking system available
from Porsche Tequipment. It
makes it possible to locate a
stolen vehicle across most of the
countries of Europe. The package
includes a special wiring loom
and a higher-capacit y bat tery.
A tilt sensor is included.
Two luggage compartments.
Two carpet-lined luggage compart -
ments are available. The front
loadspace capacit y is 150 litres,
with 130 litres at the rear –
even when the hood is lowered.
At the front there's enough room
for the large trolley from the
Porsche Travel System, while
the rear can accommodate the
Porsche golf bag. The luggage
compartment covers are made
of light weight aluminium.
A service hatch located in the
rear luggage compartment
enables easy refilling of coolant
and engine oil.
Front luggage compartment Rear luggage compartment Luggage compartments