fuel PORSCHE BOXSTER S 2010 2.G Information Manual

· 8 ·· 9 ·
· 8 · · 9 ·· 10 ·
Boxster S
Boxster in Porsche Racing Green Metallic
An extraordinarily powerful mid-
mounted engine. An extremely
low centre of gravit y. Very high
agilit y and dynamic handling.

The driving experience offered
by a Boxster goes far beyond
superficial driving pleasure. That ’s
because it ’s based on a concept
which made the 550 Spyder one
of the most successful racing
cars of its time. We see it as the
very embodiment of Porsche
Intelligent Performance.
Both models are powered by
sophis ticated engines. The

Boxster’s six- cylinder Boxer engine,
fit ted with VarioCam Plus (p. 36),
has a 2.9 -litre capacit y, 188 kW
(255 hp) and maximum torque of
290 Nm at 4,400 to 6,000 rpm.
Taking it to 100 km/ h (62 mph)
in just 5.9 seconds, with a top
speed of 263 km/ h (163 mph). Despite this increase in power,
the CO
2 emissions have been
reduced by up to 12
% compared
with the previous model. In com -
bination with the optional Porsche
Doppel kupplung (PDK), the
result is a very low emissions
value of 214 g / km and fuel
consumption of 9.1 l/100 km
(31 m pg ).
The Boxster S has an additional
power boost, with direct fuel injec -
tion (DFI, p. 28) fit ted as standard.
This provides optimum fuel mix-
ture formation for improved fuel
ef ficiency and a distinct increase
in power and torque. In combi-
nation with the optional PDK, this
gives a reduction in fuel con-
sumption of 15 % and lowers CO2
emissions by 16 % compared with
the previous model.
The pleasure of a roadster.
The excitement of a Porsche.
The Boxster models.
The 3.4-litre six- cylinder Boxer
engine in the Boxster S develops
an impressive 228 kW (310 hp).
Maximum torque of 360 Nm is
reached bet ween 4,400 and
5,500 rpm and acceleration to
100 km/ h (62 mph) takes just
5.3 seconds.

In summary, an engine which
is responsive enough to provide
power from the outset – and
reaches its limit at 274 km/ h
(170 mph).

In both models, a precision six-
speed manual gearbox makes
optimum use of the power and
torque of the engine. Available
as an option is Porsche Doppel-
kupplung (PDK, p. 42) featuring
both manual and automatic
modes.
The principle is as impressive
as it is simple: it has seven
gears, t wo half gearboxes and
t wo clutches. As one gear is
engaged, the next is already
preselected in the other half
gearbox.
Gear changes take place in milli
-
seconds without any interruption
in the flow of power. The advan -
tage over a fully manual trans
mis -
sion is the considerably faster

rate of acceleration for the same
level of fuel consumption. The
advantage over a fully automatic
transmission is a perceptible
increase in driving dynamics –
with a similar level of comfort
and a distinct reduction in fuel
consumption. In short, Porsche
Doppelkupplung (PDK) not only increases the agilit y of the

Boxster but also enhances
driving pleasure.
As you would expect, the chas-
sis setup ensures a supremely
sport y ride. A wider track and
generously dimensioned wheels
in a dynamic design provide an
even sportier driving experience.
The optional mechanically locking
rear dif ferential (p. 54) delivers
high traction and increased per -
formance.
When fit ted in combination with
PDK, the optional Sport Chrono
Package (p. 56) gives you access

to t wo further functions: ‘Launch
Control’ for maximum accelera -
tion from a standing start, and
a ‘motorsport-derived gearshift
strategy’, bringing gearshift
characteristics straight from the
racetrack.
Boxster | The Boxster concept

· 22 ·· 23 ·
The flagship model in the Boxster
range has also evolved: the
Boxster S. It presents an even
more athletic interpretation
of the roadster concept. More
powerful and more ef ficient. Its
engine is fit ted with direct fuel
injection (DFI, p. 28) as standard. For increased torque and power
– with a simultaneous reduction
in fuel consumption. The result is
228 kW (310 hp) at 6,400 rpm
and a maximum torque of 360 Nm
at 4,400 –5,500 rpm. It acceler -
ates from 0 to 100 km/ h (62 mph)
in just 5.3 seconds. With the
optional Porsche Doppelkupplung
Like a shot of adrenalin.
Intravenously.
The Boxster S.
(PDK, p. 42) and ‘Launch Control’
from the optional Sport Chrono
Package, just 5 seconds. Com-
pared with the previous model,
fuel consumption has been
reduced by up to 15 % depending
on the t ype of gearbox fit ted,
and CO2 emissions by up to 16 %.

As well as the 18-inch Boxster S II
wheels in a dynamic design, the
Boxster S is fit ted with a power -
ful braking system which is
distinguished by its red-painted
calipers. The rear brake discs
are thicker than those on the
Boxster for increased stabilit y
under braking. The front air intake grilles are
painted black for a striking con
-
trast. Together with the centrally
mounted t win tailpipe, they give
the car a powerful presence.

In the interior, as well as leather
on the steering wheel, PDK selec -
tor/gear lever, handbrake lever
and door handle, the Boxster S
has leather trim on the storage
compartment covers in the door
and the rear centre console. The
instrument dials are aluminium -
coloured.

These are just the facts. To expe
-
rience the performance of the
Boxster S, we can only of fer one
piece of advice: you really need
to drive it.
Boxster | Model range
Boxster S
Boxster S

· 24 ·· 25 ·
Drive
Set high standards. Exploit its
full potential. Apply full power.
An athletic build or good equip -
ment alone isn’t enough.

The drive must be right. The inner
fire must be strong enough.

And it is precisely this that we
have achieved in the Boxster

models. First and foremost by
providing powerful engines:
a 2.9-litre engine in the Boxster
and a 3.4-litre power plant in
the Boxster S, the latter also
featuring direct fuel injection (DFI)
for even more power and torque,

together with greater efficiency.
Drive

· 26 ·· 27 ·
Boxster3.4-litre six-cylinder Boxer engine in the Boxster S
Six-cylinder Boxer engines.
Both Boxster models are pow-
ered by water- cooled six- cylinder
Boxer engines, mounted cen -
trally – just a few centimetres
behind the driver – to ensure an
authentic roadster experience. The power unit is free rev ving,
and boasts excellent load-change
characteristics and out
standing
smooth running performance.
With a perfectly matched inter -
play of all engine
components,
the Boxster develops 188 kW
(255 hp).

Many experiences have to be rationalised first.
Others speak directly to your heart.
Engine.
VarioCam Plus (see p. 36) in
conjunction with the resonance
intake manifold ensures high
torque even at low speeds, and
excellent power development
in the upper rev range. Maximum
torque is available over a wide
rev range, reaching 290 Nm
bet ween 4,400 and 6,000 rpm.
The engine in the Boxster S fea -
tures direct fuel injection (DFI)
and delivers a power output of
228 kW (310 hp). The 3.4 - litre
power plant develops a maxi-
mum torque of 360 Nm bet ween
4,400 and 5,500 rpm.

For incredible driving perform -
ance and higher torque, espe-
cially in the lower rev range, with
Boxster | Drive
a reduction in fuel consumption of
up to 15 %* and in CO
2 emissions
of up to 16 % (compared with the
previous model),
achieved by DFI
and VarioCam Plus technology.
* Depending on t ype of transmission

· 28 ·· 29 ·
Boxster S
Direct fuel injection (DFI).
The Boxster S engine has direct
fuel injection (DFI). With milli-
second precision, fuel is injected
directly into the combustion
chamber at up to 120 bar pres -
sure via electromagnetically
actuated injection valves.
The spray and cone angles have
been optimised for torque,
power output, fuel consumption
and emissions by enabling a
homogeneous distribution of the
air/fuel mixture and, therefore,
effective combustion.

Depending on throt tle input, mul
-
tiple fuel injection takes place.
DFI improves the internal cooling
of the combustion chamber by
preparing the mixture directly in
the cylinder. The resulting higher
compression ratio (12.5:1) helps
to deliver more power along with enhanced engine ef ficiency.
Translated into figures, this
means, when compared with the
previous model, a reduction in
fuel consumption of up to 15
%,
depending on the t ype of trans -
mission, and up to 16 % fewer
CO
2 emissions. Injection is regu -
lated by the electronic engine
management system.

The exhaust gas cleaning system
ensures that emissions remain
well below the strict limits of the
Euro 5 European emission stand -
ard, thus helping to protect the
environment.
Boxster | Drive

· 32 ·· 33 ·
Boxster and Boxster S
Lightweight construction.
Both Boxster models are equipped
with alloy engines. Ingenious
design down to the finest detail
has enabled weight – and conse-
quently fuel consumption – to be
reduced. Integrating the camshaf t
bearings fully into the cylinder
heads is just one example of the
ef fective light weight construction
measures that have been imple -
mented.
Integrated dry-sump lubrication.
Integrated dry-sump lubrication
guarantees a reliable oil supply
while reducing engine tempera -
tures, even in sportily driven cars.

The oil reservoir is located inside
the engine. Four oil pumps trans -
port the oil from the cylinder heads

directly into the oil sump. A fif th
pump in the oil sump directly sup -plies the lubricating points in the
engine. To reduce power losses
and increase efficiency, an elec
-
tronically controlled oil pump
supplies the engine lubrication
points as and when required.

This means that the oil pump does
not work so hard when there is
less demand for lubrication. The
benefits of an on-demand oil
supply system are optimum effi -
ciency combined with a reduction in both fuel consumption and

CO
2 em issio ns.

For the engine, these detailed
solutions mean a consistent

oil supply, regardless of gravita -
tional loads, even in the most
demanding track conditions.
Engine cooling system.
Our cross-flow cooling system,
as used in motorsport, supplies
each cylinder uniformly with cool -
ant. Valves are thus protected
against overload and premature
wear, which minimises the
engine’s tendency to knock and
reduces emissions, fuel con -
sumption and engine noise.
Boxster | Drive

· 34 ·· 35 ·
Boxster
Boxster
Boxster
Engine management system
with electronic throttle.
The electronic engine manage -
ment system ensures optimum
engine performance under all
operating conditions. It regulates
all engine-related functions and
assemblies (see diagram). The
results: optimum performance
and torque with reduced fuel con -
sumption and emissions.
Another important function of the
system is cylinder-specific knock
control. Since the six cylinders
never all work under precisely
the same conditions, they are
monitored individually by the
knock control. If necessary, the
ignition point is shifted individu -
ally to protect the cylinders and
pistons at high engine speeds
and loads. The on-board diagnos -
tics, which are compliant with
European standards, ensure
timely detection of any faults and
defects that may occur in the
exhaust and fuel system in good
time and notify the driver
immediately. This also prevents
increased pollutant emissions
and
unnecessary fuel consumption.
Two-stage resonance intake
manifold.
The intake manifold with dual-flow
distributor pipe has an adjustment
valve which closes and opens at
set engine speeds. A t wo -stage
tuning effect creates oscillation
of the air mass in the intake

system, which in turn generates
a turbocharging effect and opti -
mises induction.
These t wo effects combine to
produce higher torque at low
engine speeds, a flat ter torque
curve, and increased power
output at high engine speeds.
The acoustic properties of the
system are second to none,
producing the characteristic
Boxster sound.
Boxster | Drive
Input data Used to regulate/control
Engine management system
ME 7.8/Boxster – SDI 3.1/Boxster S
Engine load
Lambda sensor signals
Engine speed (from crankshaft)
Inlet camshaft phase angle
Knock sensor signals
Vehicle speed
Pressures
– Engine oil
– Fuel
– Ambient air
Air-conditioning settings
Accelerator pedal
Temperatures
– Coolant
– Intake air
– Air in engine compartment
– Engine oil
– Ambient air
Ignition
Heating of lambda sensors
Fuel pump (Boxster)/fuel pumps
controlled on - demand (Boxster S)
Camshaft position
Fuel-tank venting
Engine fan
Starter
Continuously variable oil pump
Fuel pressure (Boxster S)
Throttle valve
Throt tle -valve angle
Idling via throttle valve
and ignition
Manifold injection (Boxster)/
direct fuel injection (Boxster S)
Valve lift switchover
(VarioCam Plus)
Secondary-air injection (Boxster)
CAN inter face with driving dynamics control, transmission control, immobiliser, instrument cluster, climate control,
SPORT button, SPORT PLUS button, sports exhaust system button, diagnostics, etc.

· 36 ·· 37 ·
VarioCam Plus.
VarioCam Plus combines variable
valve timing with t wo -stage lift
on the inlet side. This results in
smoother running, bet ter fuel
economy and lower exhaust emis-
sions. As well as greater top - end
power and low-end torque.
This two-in-one engine concept
seamlessly adapts in response to
driver input. The result: instant
acceleration and extremely smooth
running.

The variation in intake timing is
steplessly controlled by means of
an electro -hydraulic rotary vane adjuster at the head of the corre
-
sponding camshaft.To improve throt tle response
during the warm-up phase, Vario -
Cam Plus selects high valve lifts
with retarded valve timing. In the
middle and low load ranges, low
valve lifts with advanced timing
Boxster | Drive
reduce fuel consumption and
exhaust emissions. High valve
lifts generate high torques and
maximum output.
VarioCam Plus Boxster S and Boxster
Ignition system.
The ignition system in the Boxster
models is designed for high-
voltage static distribution. The
individual ignition coils, located
on the spark plugs for optimum
ignition reliabilit y, are controlled
directly by the engine electronics.

· 42 ·· 43 ·
The optional Porsche Doppel-
kupplung (PDK), with both man -
ual gearshift and an automatic
mode, enables smooth gear
changes with no interruption in
the flow of power. This results

in significantly faster acceleration
and lower fuel consumption, without having to sacrifice the
ease of automatic transmission.
In total, PDK has seven gears at
its disposal. Gears 1 to 6 have a
sports ratio and top speed is
reached in 6th gear. The 7th gear
has a long ratio and helps to

For people who have no time to spare.
Even when changing gear.
Porsche Doppelkupplung (PDK).
reduce fuel consumption even
f u rt h e r.
PDK is essentially t wo half gear-
boxes in one and thus requires
t wo clutches – designed as a
double wet clutch transmission.
This double clutch provides an
alternating, non-positive connec -
tion bet ween the t wo half gear -
boxes and the engine by means
of t wo separate input shafts
(input shaft 1 is nested inside the
hollowed-out input shaft 2).
The flow of power from the
engine is only ever transmit ted
through one half gearbox and
one clutch at a time, while the
next gear is preselected in the second half gearbox. During a
gear change, therefore, a con
-
ventional shif t no longer takes
place. Instead, one clutch simply
opens and the other closes at
the same time. Gear changes
can therefore take place within
milliseconds.
Clutch 1 controls the first half
gearbox, which contains the odd
gears (1, 3, 5, 7) and reverse.
Clutch 2 controls the second,
Boxster | Drive
which contains the even gears
(2, 4, 6).
Porsche Doppelkupplung (PDK)
in detail.
The crankshaf t transmits engine
torque to the dual-mass fly wheel
which is then channelled through
the clutch housing and onto the
multi-plate clutches, or to be more
precise, the outer disc carrier.
4
6
2
1
R
7 3
5
Porsche Doppelkupplung (PDK)
Boxster S

· 44 ·· 45 ·
Under oil pressure, clutch 1
closes and forms a frictional
connection with input shaf t 1.
The torque is now transmit ted
through the first half gearbox
– and then the dif ferential – to
the rear axle. At this stage,
PDK has already preselected
the next gear in the second
half gearbox. Engine torque
is already acting on the other
outer disc carrier and, in
response to a gear change
signal, the overlap shift is initi -
ated, i.e. as clutch 1 opens,

clutch 2 closes. The non-positive
connection with input shaft 2
is
established, and power is
trans
mit ted to the wheels.
The gear which is engaged is
displayed on the instrument
cluster.
Depending on the gearshift
programme, the gear change
is optimised for comfort or for
sport y handling and takes place
in a mat ter of milliseconds.

The advantage over a fully manual
transmission is the considerably
faster rate of acceleration for the
same rate of fuel consumption.
Boxster | Drive
The advantage over a fully auto -
matic transmission
is the per -
ceptible increase in driving
dynamics – with a similar level of
comfort, and a distinct reduction
in fuel consumption.
The com -
pact dimensions of the gearbox
reduce rotational
masses which
means a more direct engine
response, and the system is
more lightweight.
PDK function diagram
This, along with the long-ratio
7th gear, helps to achieve
reduced fuel consumption and
emission figures comparable with
those of a manual gearbox.
With the optional Sport Chrono
Package, PDK is enhanced by
the
‘Launch Control’ and ‘motor-
sport- derived gearshif t strategy’
functions (p. 57). In essence, PDK combines sport
i
-
ness with efficiency and comfort.

What does all this mean for you?
Uninterrupted driving pleasure.
Multi-plate clutch 1
Multi-plate clutch 2
Semi -gearbox 2
(2nd, 4th, 6th gear)
Rear semi-gearbox 1
(1st, 3rd, 5th, 7th, R gear)
Differential
Motor
Rear wheel
Rear wheel
Boxster