transmission PORSCHE BOXSTER S 2010 2.G Information Manual

· 8 ·· 9 ·
· 8 · · 9 ·· 10 ·
Boxster S
Boxster in Porsche Racing Green Metallic
An extraordinarily powerful mid-
mounted engine. An extremely
low centre of gravit y. Very high
agilit y and dynamic handling.

The driving experience offered
by a Boxster goes far beyond
superficial driving pleasure. That ’s
because it ’s based on a concept
which made the 550 Spyder one
of the most successful racing
cars of its time. We see it as the
very embodiment of Porsche
Intelligent Performance.
Both models are powered by
sophis ticated engines. The

Boxster’s six- cylinder Boxer engine,
fit ted with VarioCam Plus (p. 36),
has a 2.9 -litre capacit y, 188 kW
(255 hp) and maximum torque of
290 Nm at 4,400 to 6,000 rpm.
Taking it to 100 km/ h (62 mph)
in just 5.9 seconds, with a top
speed of 263 km/ h (163 mph). Despite this increase in power,
the CO
2 emissions have been
reduced by up to 12
% compared
with the previous model. In com -
bination with the optional Porsche
Doppel kupplung (PDK), the
result is a very low emissions
value of 214 g / km and fuel
consumption of 9.1 l/100 km
(31 m pg ).
The Boxster S has an additional
power boost, with direct fuel injec -
tion (DFI, p. 28) fit ted as standard.
This provides optimum fuel mix-
ture formation for improved fuel
ef ficiency and a distinct increase
in power and torque. In combi-
nation with the optional PDK, this
gives a reduction in fuel con-
sumption of 15 % and lowers CO2
emissions by 16 % compared with
the previous model.
The pleasure of a roadster.
The excitement of a Porsche.
The Boxster models.
The 3.4-litre six- cylinder Boxer
engine in the Boxster S develops
an impressive 228 kW (310 hp).
Maximum torque of 360 Nm is
reached bet ween 4,400 and
5,500 rpm and acceleration to
100 km/ h (62 mph) takes just
5.3 seconds.

In summary, an engine which
is responsive enough to provide
power from the outset – and
reaches its limit at 274 km/ h
(170 mph).

In both models, a precision six-
speed manual gearbox makes
optimum use of the power and
torque of the engine. Available
as an option is Porsche Doppel-
kupplung (PDK, p. 42) featuring
both manual and automatic
modes.
The principle is as impressive
as it is simple: it has seven
gears, t wo half gearboxes and
t wo clutches. As one gear is
engaged, the next is already
preselected in the other half
gearbox.
Gear changes take place in milli
-
seconds without any interruption
in the flow of power. The advan -
tage over a fully manual trans
mis -
sion is the considerably faster

rate of acceleration for the same
level of fuel consumption. The
advantage over a fully automatic
transmission is a perceptible
increase in driving dynamics –
with a similar level of comfort
and a distinct reduction in fuel
consumption. In short, Porsche
Doppelkupplung (PDK) not only increases the agilit y of the

Boxster but also enhances
driving pleasure.
As you would expect, the chas-
sis setup ensures a supremely
sport y ride. A wider track and
generously dimensioned wheels
in a dynamic design provide an
even sportier driving experience.
The optional mechanically locking
rear dif ferential (p. 54) delivers
high traction and increased per -
formance.
When fit ted in combination with
PDK, the optional Sport Chrono
Package (p. 56) gives you access

to t wo further functions: ‘Launch
Control’ for maximum accelera -
tion from a standing start, and
a ‘motorsport-derived gearshift
strategy’, bringing gearshift
characteristics straight from the
racetrack.
Boxster | The Boxster concept

· 26 ·· 27 ·
Boxster3.4-litre six-cylinder Boxer engine in the Boxster S
Six-cylinder Boxer engines.
Both Boxster models are pow-
ered by water- cooled six- cylinder
Boxer engines, mounted cen -
trally – just a few centimetres
behind the driver – to ensure an
authentic roadster experience. The power unit is free rev ving,
and boasts excellent load-change
characteristics and out
standing
smooth running performance.
With a perfectly matched inter -
play of all engine
components,
the Boxster develops 188 kW
(255 hp).

Many experiences have to be rationalised first.
Others speak directly to your heart.
Engine.
VarioCam Plus (see p. 36) in
conjunction with the resonance
intake manifold ensures high
torque even at low speeds, and
excellent power development
in the upper rev range. Maximum
torque is available over a wide
rev range, reaching 290 Nm
bet ween 4,400 and 6,000 rpm.
The engine in the Boxster S fea -
tures direct fuel injection (DFI)
and delivers a power output of
228 kW (310 hp). The 3.4 - litre
power plant develops a maxi-
mum torque of 360 Nm bet ween
4,400 and 5,500 rpm.

For incredible driving perform -
ance and higher torque, espe-
cially in the lower rev range, with
Boxster | Drive
a reduction in fuel consumption of
up to 15 %* and in CO
2 emissions
of up to 16 % (compared with the
previous model),
achieved by DFI
and VarioCam Plus technology.
* Depending on t ype of transmission

· 34 ·· 35 ·
Boxster
Boxster
Boxster
Engine management system
with electronic throttle.
The electronic engine manage -
ment system ensures optimum
engine performance under all
operating conditions. It regulates
all engine-related functions and
assemblies (see diagram). The
results: optimum performance
and torque with reduced fuel con -
sumption and emissions.
Another important function of the
system is cylinder-specific knock
control. Since the six cylinders
never all work under precisely
the same conditions, they are
monitored individually by the
knock control. If necessary, the
ignition point is shifted individu -
ally to protect the cylinders and
pistons at high engine speeds
and loads. The on-board diagnos -
tics, which are compliant with
European standards, ensure
timely detection of any faults and
defects that may occur in the
exhaust and fuel system in good
time and notify the driver
immediately. This also prevents
increased pollutant emissions
and
unnecessary fuel consumption.
Two-stage resonance intake
manifold.
The intake manifold with dual-flow
distributor pipe has an adjustment
valve which closes and opens at
set engine speeds. A t wo -stage
tuning effect creates oscillation
of the air mass in the intake

system, which in turn generates
a turbocharging effect and opti -
mises induction.
These t wo effects combine to
produce higher torque at low
engine speeds, a flat ter torque
curve, and increased power
output at high engine speeds.
The acoustic properties of the
system are second to none,
producing the characteristic
Boxster sound.
Boxster | Drive
Input data Used to regulate/control
Engine management system
ME 7.8/Boxster – SDI 3.1/Boxster S
Engine load
Lambda sensor signals
Engine speed (from crankshaft)
Inlet camshaft phase angle
Knock sensor signals
Vehicle speed
Pressures
– Engine oil
– Fuel
– Ambient air
Air-conditioning settings
Accelerator pedal
Temperatures
– Coolant
– Intake air
– Air in engine compartment
– Engine oil
– Ambient air
Ignition
Heating of lambda sensors
Fuel pump (Boxster)/fuel pumps
controlled on - demand (Boxster S)
Camshaft position
Fuel-tank venting
Engine fan
Starter
Continuously variable oil pump
Fuel pressure (Boxster S)
Throttle valve
Throt tle -valve angle
Idling via throttle valve
and ignition
Manifold injection (Boxster)/
direct fuel injection (Boxster S)
Valve lift switchover
(VarioCam Plus)
Secondary-air injection (Boxster)
CAN inter face with driving dynamics control, transmission control, immobiliser, instrument cluster, climate control,
SPORT button, SPORT PLUS button, sports exhaust system button, diagnostics, etc.

· 42 ·· 43 ·
The optional Porsche Doppel-
kupplung (PDK), with both man -
ual gearshift and an automatic
mode, enables smooth gear
changes with no interruption in
the flow of power. This results

in significantly faster acceleration
and lower fuel consumption, without having to sacrifice the
ease of automatic transmission.
In total, PDK has seven gears at
its disposal. Gears 1 to 6 have a
sports ratio and top speed is
reached in 6th gear. The 7th gear
has a long ratio and helps to

For people who have no time to spare.
Even when changing gear.
Porsche Doppelkupplung (PDK).
reduce fuel consumption even
f u rt h e r.
PDK is essentially t wo half gear-
boxes in one and thus requires
t wo clutches – designed as a
double wet clutch transmission.
This double clutch provides an
alternating, non-positive connec -
tion bet ween the t wo half gear -
boxes and the engine by means
of t wo separate input shafts
(input shaft 1 is nested inside the
hollowed-out input shaft 2).
The flow of power from the
engine is only ever transmit ted
through one half gearbox and
one clutch at a time, while the
next gear is preselected in the second half gearbox. During a
gear change, therefore, a con
-
ventional shif t no longer takes
place. Instead, one clutch simply
opens and the other closes at
the same time. Gear changes
can therefore take place within
milliseconds.
Clutch 1 controls the first half
gearbox, which contains the odd
gears (1, 3, 5, 7) and reverse.
Clutch 2 controls the second,
Boxster | Drive
which contains the even gears
(2, 4, 6).
Porsche Doppelkupplung (PDK)
in detail.
The crankshaf t transmits engine
torque to the dual-mass fly wheel
which is then channelled through
the clutch housing and onto the
multi-plate clutches, or to be more
precise, the outer disc carrier.
4
6
2
1
R
7 3
5
Porsche Doppelkupplung (PDK)
Boxster S

· 44 ·· 45 ·
Under oil pressure, clutch 1
closes and forms a frictional
connection with input shaf t 1.
The torque is now transmit ted
through the first half gearbox
– and then the dif ferential – to
the rear axle. At this stage,
PDK has already preselected
the next gear in the second
half gearbox. Engine torque
is already acting on the other
outer disc carrier and, in
response to a gear change
signal, the overlap shift is initi -
ated, i.e. as clutch 1 opens,

clutch 2 closes. The non-positive
connection with input shaft 2
is
established, and power is
trans
mit ted to the wheels.
The gear which is engaged is
displayed on the instrument
cluster.
Depending on the gearshift
programme, the gear change
is optimised for comfort or for
sport y handling and takes place
in a mat ter of milliseconds.

The advantage over a fully manual
transmission is the considerably
faster rate of acceleration for the
same rate of fuel consumption.
Boxster | Drive
The advantage over a fully auto -
matic transmission
is the per -
ceptible increase in driving
dynamics – with a similar level of
comfort, and a distinct reduction
in fuel consumption.
The com -
pact dimensions of the gearbox
reduce rotational
masses which
means a more direct engine
response, and the system is
more lightweight.
PDK function diagram
This, along with the long-ratio
7th gear, helps to achieve
reduced fuel consumption and
emission figures comparable with
those of a manual gearbox.
With the optional Sport Chrono
Package, PDK is enhanced by
the
‘Launch Control’ and ‘motor-
sport- derived gearshif t strategy’
functions (p. 57). In essence, PDK combines sport
i
-
ness with efficiency and comfort.

What does all this mean for you?
Uninterrupted driving pleasure.
Multi-plate clutch 1
Multi-plate clutch 2
Semi -gearbox 2
(2nd, 4th, 6th gear)
Rear semi-gearbox 1
(1st, 3rd, 5th, 7th, R gear)
Differential
Motor
Rear wheel
Rear wheel
Boxster

· 46 ·· 47 ·
Three-spoke sports steering
wheel with gearshift switches.
In conjunction with the optional
Porsche Doppelkupplung (PDK),
the standard three-spoke sports
steering wheel features t wo
ergonomic switches. One press
with the thumb and the PDK
shif ts up. One pull with the index
finger and the PDK shif ts down.
Either the right or left hand can
be used.
When combined with the optional
Sport Chrono Packages (p. 56),
an additional display is located
above the airbag module telling you whether the SPORT, SPORT
PLUS and Launch Control func
-
tions are activated.
Three-spoke sports steering
wheel with gearshift paddles.
If you wish, you can now change
gear motorsport-st yle. The
paddles are made from a strong
alloy and are ergonomically
located behind the steering wheel
spokes. Pull the right-hand paddle
and the PDK shif ts up. Pull the
left-hand paddle and the PDK
shifts down.
Visually, the steering wheel is
distinguished by its distinctive,
high - qualit y t win -spoke design
and silver-coloured galvanised
spoke cover. The airbag module
is finished in the same colour
as the steering wheel rim.
Displays in the left and right-
hand steering wheel spokes tell
you whether the SPORT, SPORT
PLUS and Launch Control func -
tions are activated. Another

feature reminiscent of the world
of motorsport is the top centre
marking on the steering wheel
rim.
Boxster | Drive
Gear selector for PDK.
The gear selector for PDK im-
presses not only with its unique
design, but above all with its
superior functionality enabling
you to change gear manually.

Press forwards to shift up, pull
backwards to shift down. Even if
the gear selector is set to auto -
matic mode, you can still change
gear manually using the switches
on the steering wheel.
Six-speed manual gearbox.
Fit ted as standard is a six-speed
manual gearbox which is per -
fectly matched to the character -
istics of the engine. The shif t
throw is short and precise, the
tuning is sport y – as befits the
character of the Boxster models.
The dual-mass fly wheel mini -
mises engine noise and the con -
trol cable mechanism prevents
vibrations from being transmit ted
to the gear lever.
Three-spoke sports steering wheel with gearshift switches Three-spoke sports steering wheel with gearshift paddles Gear selector for PDKGear lever for six-speed gearbox
Hill-start assist.
Standard for manual and Porsche
Doppelkupplung (PDK) transmis-
sions it assists the driver in
making a comfortable, smooth
and roll-free start on an incline.
The system detects you have
braked to a halt on an incline.

Provided a gear is engaged, the
brake pressure is maintained
approximately t wo seconds once
the footbrake is released. The
vehicle is therefore temporarily
prevented from rolling backwards.
Brake pressure is reduced if
sufficient revs have been gener -
ated depressing the accelerator
pedal (for manual transmission,
the accelerator pedal is de-
pressed and the clutch engaged).

· 105 ·· 106 ·· 107 ·· 107 ·
Boxster | PersonalisationBoxster | Personalisation
The vehicles illustrated in the chapter on Personalisation may include additional options not featured in this catalogue.
For information on these options, please contact your Porsche Centre.
For more information on the options featured in this catalogue, please refer to the separate price list.
– not available
• number/extra - cost option • standard equipment W no - cost option
Option I no.Page
• Metallic paint
••Code 101
•
Special colours
••Code 10 2
• Individual colours
••Code
•
Bi -Xenon headlights with dynamic cornering lights
and LED daytime running lights
••P75 65
• Deletion of model designation
w w498
•
ParkAssist (rear parking aid)
••635 78, 106
•
SportDesign package
••XAL 10 6 , 11 9
• Grey top tint on windscreen
••567
•
Automatically dimming interior/exterior mirrors with integrated rain sensor
••P12
• Hardtop
••550 81
• Wind deflector, three-part
••551 81
• Storage box on engine cover
w w584 76
Boxster
Boxster SExterior.
Boxster
Boxster SEngine, transmission and chassis.
Option I no.Page
• Porsche Doppelkupplung (PDK, 7-speed)
••250 42, 107
•
Porsche Ceramic Composite Brake (PCCB)
–•450 62, 107
•
Porsche Active Suspension Management (PASM)
with ride height lowered by 10 mm
••475 54
•
Mechanically locking rear dif ferential
(only in conjunction with 18-inch or 19-inch wheels)
••220 54
• Sport Chrono Package
••639 56
•
Sport Chrono Package Plus (only in conjunction with PCM)
••640 57
•
Sports exhaust system
••XLF 38
ParkAssist SportDesign package
Porsche Ceramic Composite Brake (PCCB) PDK gear selector lever

· 126 ·· 127 ·
Boxster | Technical data
Technical data
Boxster Boxster S
Weights
Manual / PDK Manual / PDK
Unladen weight (DIN) 1.335 kg / 1.365 kg 1.355 kg / 1.380 kg
Unladen weight (EC)
1)1.410 kg / 1.440 kg 1.430 kg / 1.455 kg
Permissible gross weight 1.635 kg / 1.670 kg 1.645 kg / 1.675 kg
PerformanceManual / PDK (SPORT PLUS)2)Manual / PDK (SPORT PLUS)2)
Top speed km/ h (mph) 263 (163 mph) / 261 (162 mph)274 (170 mph) / 272 (169 mph)
0 –100 km/ h (0 – 62 mph) 5.9 secs / 5.8 secs (5.6 secs)
2)5.3 secs / 5.2 secs (5.0 secs)2)
0 –160 km/ h (0 –99 mph) 13.6 secs / 13.4 secs (13 1 secs)2)11.6 secs / 11.4 secs (11.1 secs)2)
Flexibilit y (80 –120 km/ h)
(50 –75 mph) in 5th gear
In -gear acceleration (80 –120 km/ h)
(5 0 –75 m p h) 7.6 secs / 7.5 secs
– / 3.8 secs
6.5 secs / 6.3 secs
–
/ 3.2 secs
Fuel consumption /emissions3)Manual / PDK Manual / PDK
Urban in l/100 km (mpg) 13.8 (20.8) / 13.6 (20.5)13.6 (20.8) / 14 1 (20.0)
Extra urban in l/100 km (mpg) 6.9 (40.9) / 6.5 (43.5)7.1 (39.8) / 6.6 (42.8)
Combined in l/100 km (mpg) 9.4 (30.1) / 9.1 (31.0)9.5 (29.7) / 9.4 (30.1)
CO
2 emissions (g/km) 221 / 214223 / 221
Dimensions /aerodynamics
Length 4.342 mm4.342 mm
Width (including exterior mirrors) 1.801 mm (1.952 mm)1.801 mm (1.952 mm)
Height 1.292 mm1.294 mm
Wheelbase 2.415 mm2.415 mm
Luggage compartment volume ( VDA)
front/rear150 l / 130 l 150 l / 130 l
Tank capacity (reserve fuel) approx. 64 lapprox. 64 l
Drag coef ficient manual/PDK c
w = 0.29/0.30manual/PDK cw = 0.30/0.31
Boxster Boxster S
Engine
Ty p e Boxer Boxer
Installation mid - mounted mid - mounted
No. of cylinders 6 6
Displacement 2.893 cm
33.436 cm3
Max. power (DIN)
at rpm188 kW (255
hp)
6.400 228 kW (310
hp)
6.400
Max. torque
at rpm 290 Nm
4.400–6.000 360 Nm
4.400–5.500
Compression ratio 11.5 : 1 12.5 : 1
Transmission
Layout Rear-wheel drive Rear-wheel drive
Manual transmission 6-speed 6-speed
PDK (optional) 7-speed 7-speed
Chassis
Front axleMcPherson-strut suspension McPherson-strut suspension
Rear axle McPherson-strut suspension McPherson-strut suspension
Steering Power assisted (hydraulic)
with variable steering ratio Power assisted (hydraulic)

with variable steering ratio
Turning circle 11. 1 m 11. 1 m
Brakes 4 - piston aluminium monobloc fixed
calipers front and rear, discs
internally vented and cross- drilled 4 - piston aluminium monobloc fixed
calipers front and rear, discs

internally vented and cross- drilled
Vehicle stabilit y system PSM (with ABS 8.0) PSM (with ABS 8.0)
Wheels Front: 7 J x 17
Rear: 8.5 J x 17 Front:
8 J x 18
Rear: 9 J x 18
Ty res
Front:
205/55 ZR 17
Rear: 235/50 ZR 17 Front:
235/40 ZR 18
Rear: 265/40 ZR 18
1) Weight is calculated in accordance with the relevant EC Directives and is valid for vehicles with standard specification only.
Optional equipment increases this figure. The figure given includes 68 kg for the driver and 7 kg for luggage.
2) With SPORT PLUS but ton in conjunction with the optional Sport Chrono Package or Sport Chrono Package Plus.3) Data determined in the NEDC (New European Driving Cycle) in accordance with the Euro 5 (715/2007/ EC and 692/2008/ EC) measurement method. The figures do not refer to an individual vehicle nor do they constitute part of the of fer. They are intended solely as a means of com -
paring dif ferent t ypes of vehicle. You can obtain further information about individual vehicles from your Porsche Centre. The fuel consumption
has been calculated based on a vehicle with standard equipment. Optional equipment may af fect fuel consumption and per formance.