brake PORSCHE BOXSTER S 2010 2.G Workshop Manual
[x] Cancel search | Manufacturer: PORSCHE, Model Year: 2010, Model line: BOXSTER S, Model: PORSCHE BOXSTER S 2010 2.GPages: 294, PDF Size: 6.89 MB
Page 233 of 294

Practical Tips, Emergency Service
231
Snow chains
Caution!
Risk of damage to body, axle or brake com-
ponents.
f Fit snow chains only to the rear wheels, and
only with the tire/rim combination listed in the
Technical Data.
To ensure adequate clearance between chain
and body, Porsche recommends only the use
of fine-link chains such as those approved by
Porsche.
f Follow instructions issued by the supplier of the chains.
Different states and countries have varying statu-
tory requirements regarding maximum speed.
Check with local authorities for possible restric-
tions.
f Remove chains as soon as the roads are free
of ice and snow. Fitting snow chains
The use of snow chains is not permitted when
5 mm spacers are mounted.
Caution!
Risk of damage to the wheel housings if the
5 mm spacers are not removed before fitting
snow chains.
f To permit the fitting of snow chains, have the 5 mm spacers removed on all 4 wheels.
f To fit/remove the spacers:
Please consult an authorized Porsche dealer.
f Please see the chapter “SPACERS” on
Page 243.
Tire designations Due to new speed and load ratings for radial tires,
new designations have come into force for snow
tires for your Porsche.
The designation to be used for ZR tires is e.g.,
265/40 ZR 18 (Z = code letter for radial tires for
speeds above 150 mph / 240 km/h).
Page 239 of 294

Practical Tips, Emergency Service
237
Changing a wheel
Warning!
Risk of serious personal injury or death. The
car may slip off the jack.
f Make sure that no one is in the vehicle when
jacking up and changing a wheel.
f Always place the car on stable supports if work
has to be carried out under the car.
Risk of damage to the brake discs of the
Porsche Ceramic Composite Brake (PCCB).
f Always screw in both assembly aids when changing a wheel.
Note
The tools required for changing a wheel (e.g. jack,
wheel bolt wrench, assembly aids) are not sup-
plied with the car.
Your authorized Porsche dealer will be pleased to
advise you.
1. Apply the handbrake fully and engage 1st gear or PDK selector-lever position P and remove
the ignition key.
2. Switch on the hazard warning lights if neces- sary.
3. Secure the car against rolling away, e.g. by
means of wedges under the wheels on the op-
posite side.
This is particularly important on slopes. 4. Slightly slacken the whee
l bolts of the wheel to
be changed.
5. Lift the car only at the specified jacking points.
6. Raise the car until the wheel lifts off the ground.
Please see the chapter “LIFTING THE VEHICLE
WITH A LIFTING PLATFORM OR GARAGE LIFT”
on Page 242.
7. Remove 1 or 2 wheel bolts (see respective illustration).
8. Screw in assembly aids instead of the wheel bolts.
Screw in assembly aid for
cars
without Porsche
Ceramic Composite Brake
9. Remove the remaining wheel bolts.
Note on operation
f To remove or mount the spacers:
Please see the chapter “SPACERS” on
Page 243.
Page 240 of 294

238
Practical Tips, Emergency Service
Screw in two assembly aids for
cars
with Porsche
Ceramic Composite Brake
10.Take the wheel off and put a new wheel on.
Please see the chapter “WHEEL BOLTS” on
Page 236.
11.Insert wheel bolts and tighten by hand.
12.Remove assembly aids, screw in remaining wheel bolts.
Initially tighten bolts only slightly in diagonally
opposite sequence so that the wheel
is centred.
13.Inflate the tire if necessary. Please see the chapter “TIRE PRESSURE FOR
COLD TIRES (68 °F/20 °C)” on Page 277.
14.Lower the car fully and remove the jack.
15.Tighten wheel bolts in diagonally opposite sequence.
f Immediately after changing a wheel, use
a torque wrench to check the prescribed
tightening torque (96 ftlb./130 Nm).
Note on operation for vehicles with Tire Pressure
Monitoring
f On vehicles with Tire Pressure Monitoring, the
settings on the on-board computer must be
updated after the wheel change.
f Please see the chapter “TPM TIRE PRESSURE
MONITORING” on Page 147.
Checking tire pressure with a
pressure gage1. Remove the valve stem cap from the tire.
2. Press the pressure gage onto the valve stem.
Note on operation
fDo not press too hard or force the valve stem
sideways, or air will escape.
If the sound of air escaping from the tire is
heard, reposition the pressure gage.
3. Read the tire pressure on the gage stem and compare it to the permissble tire pressure.
This information can be found on the tire pres-
sure plate or in the chapter Technical Data.
Please see the chapter “TIRE PRESSURE FOR
COLD TIRES (68 °F/20 °C)” on Page 277.
4. Remove the pressure gage.
f Please see the chapter “TPM TIRE PRESSURE
MONITORING” on Page 147.
Page 241 of 294

Practical Tips, Emergency Service
239
Flat Tire
Warning!
Failure to follow these instructions may result
in serious personal injury to you or to by-
standers.
f If you have a flat tire, move a safe distance off
the road. Turn the emergency flasher on and
use other warning devices to alert other motor-
ists. Set the parking brake.
f Do not park your vehicl e where it may contact
dry grass, brush or other flammable materials.
The hot parts of the exhaust system could set
such materials on fire, thereby causing both
property damage and serious personal injury or death.
A tire sealant and compressor with pressure
tester are located in the luggage compartment.
f Please observe the safety and operating in-
structions on the special sealant bottle with a
special Porsche part number and on the com-
pressor – these are essential. Important note
Sealing the tire with the tire repair kit is only
an emergency repair. Even with the tire air-
tight, it may be used only for short journeys
in an emergency.
The maximum permitted speed is 50 mph
(80 km/h).
f
Do not use commercially available sealant or
tire inflating bottles.
Use only the tire sealant located in the luggage
compartment.
Warning!
Risk of accident, resulting in serious
personal injury or death.
f Have tires replaced by a specialist workshop
as soon as possible.
f Avoid hard acceleration and high cornering speeds.
Page 245 of 294

Practical Tips, Emergency Service
243
SpacersfUse the spacers only together with wheels and
fastening parts approved by Porsche.
Before having spacers fitted, find out about the
current approval status.
Mounting an emergency spare wheel
If 5 mm spacers are mounted, these must not be
removed to mount an emergency spare wheel.
Fitting snow chains
The use of snow chains is not permitted when
5 mm spacers are mounted.
Caution!
Risk of damage to the wheel housings if the
5 mm spacers are not removed before fitting
snow chains.
f To permit the fitting of snow chains, have the 5 mm spacers removed on all 4 wheels.Note on operation
f
To fit/remove the spacers:
Please consult an authorized Porsche dealer.
f Please see the chapter “CHANGING A WHEEL”
on Page 237.
Removing the spacers
1. Unscrew both countersunk screws (M6x16) on the wheel hub.
2. Remove the spacer.
3. Fasten the brake disc with the short M6x12
countersunk screws, part No.:
900.269.047.09.
Tightening torque 7.5 ftlb. (10 Nm) .
4. For wheel mounting without a spacer, 5 mm
shorter wheel bolts (part No.:
997.361.203.01 ) must be used.
Tightening torque: 96 ftlb. (130 Nm) .
Page 268 of 294

266
Practical Tips, Emergency Service
Number Plate LightChanging bulb1. Unscrew both screws A and take off the light
lens.
2. Remove defective bulb from between the contact springs and replace.
3. Reassemble in reverse order. Check operation of the light.
Changing Light-Emitting Diodes
and Long-Life BulbsThe following lights are equipped with light-
emitting diodes (LEDs) or long-life bulbs and
cannot be replaced indivi dually. Replacement also
involves a greater amount of installation work.
– Side light, front,
– Daytime driving lights on vehicles with Bi-Xenon headlights,
– Tail lights and
– Additional brake lights
f Have the defective light replaced at an autho-
rized Porsche dealer.
Page 273 of 294

Practical Tips, Emergency Service
271
Pulling vehicle onto flat bed 1. Position wooden ramps at the base of the flat bed to reduce the angle of the pull.
2. Reel in the hoist cable and check the underside of the vehicle for any interference.
Tieing down vehicle on flat bed 1. Carefully feed towing straps through the open-ing in the rear wheels .
Make sure metal parts of straps do not dam-
age rim.
Make sure the strap is flat over the rim bead.
Make sure brake backing plate is not dam-
aged.
2. Secure straps to rear of flat bed.
3. Reel in hoist cable only far enough to tension
tie-down straps. 4. Carefully feed towing
straps through the open-
ing in the front wheels .
Make sure metal parts of straps do not dam-
age rim.
Make sure the strap is flat over the rim bead.
Make sure brake backing plate is not dam-
aged.
5. Secure straps to front of flat bed.
6. Release tension on hoist cable, but do not dis- connect.
Use hoist cable as a safety cable.
Page 283 of 294

Technical Data
281
Capacities Use only fluids and fuels authorized by Porsche. Your authorized Porsche dealer will gladly advise you.
Your Porsche has been designed so that it is not necessary to mix any additives with oils or fuels.
Engine Oil change quantity with oil filter approx. 1.98 U.S.gallons/7.5 liters
Please see the chapter “ENGINE OIL RECOMMENDATION” on Page 200.
Coolant Boxster: approx. 6.05 - 6.18 U.S. gallons/22.9 - 23.4 liters
Boxster S : approx. 6.13 - 6.61 U.S. gallons/23.3 - 25 liters
Manual transmission and differential Boxster: approx. 0.79 U.S. gallons/3 liters
Boxster S: approx. 0.85 U.S. gallons/3.2 liters
Porsche Doppelkupplung
Gear set approx. 0.78 U.S. gallons/2.95 liters
Porsche Doppelkupplung
Clutch/Hydraulic fluid approx. 1.37 U.S. gallons/5.2 liters
Power steering approx. 1.1 quarts/1 liter hydraulic fluid Pentosin CHF 11 S
® or CHF 202 S
®
Brake fluidapprox. 0.4 quarts/0.39 liters; use
only Original Porsche brake fluid
Windshield washer approx. 0.66 U.S. gallons/2.5 liters without headlight washer
approx. 1.58 U.S. gallons/6 liters with headlight washer
Fuel tank Refill volume approx. 16.9 U.S. gallons/64 liters, including approx. 2.6 U.S.gallons/10 liters reserve.
Fuel quality Your engine is designed to provide optimum performance and fuel economy using unleaded premium fuel with
an octane rating of 98 RON (93 CLC or AKI).
Porsche therefore recommends the use of these fuels in your vehicle.
Porsche also recognizes that these fuels may not always be available. Be assured tha t your vehicle will operate
properly on unleaded premium fuels with octane numbers of at least 95 RON (90 CLC or AKI), since the engine’s
”Electronic Octane™ knock control“ will adapt the ignition timing, if necessary.
Page 287 of 294

Index
285
AABS (antilock brake system) .......................... 59
Warning light .......... .............................. 60
Adaptive sports seat ..................................... 33
Adjusting Headlights.... ................................ 267
Advanced Airbag......... .................................. 45
Air conditioning ........... ................................ 106
Air conditioning compressor ................ 109, 111
Air conditioning system .................... ........... 109
Air distribution ................ ............ 106, 109, 111
Air filter ...................... ................................ 211
Air intake.................... ................................ 112
Airbag ............................ .............................. 44
Cleaning covers ...... ............................ 219
Function ..................... .......................... 45
Warning light .......... .............................. 48
Air-conditioning compressor ........................ 108
Alarm system ................. ........................ 25, 99
Deactivating passenger compartment
monitoring .............. .............................. 26
Fault indication........ .............................. 26
Function indication ................................ 25
Not active .............. ............................ 246
Alcantara, cleaning . .................................... 219
Antenna ................. ...................... 99, 100, 214
Antifreeze .................................................. 197
Antilock brake system (ABS) .......................... 59
Warning light .......... .............................. 60
Ashtray .......................... .............................. 87
Assembly aids for wheel changes................. 237
Audio operation ...................................... 97, 98
Auto-button, air conditioning ........................ 109
Automatic Air conditioning system ....................... 109 Anti-glare mirrors .......................
...........30
Car washes .............. ..........................214
Door locking ............. ......................18, 24
Garage door ......... ................................76
Headlight adjustment .............................79
Speed control .........................84, 85, 120
Transmission ............ ..........................174
Automatic speed contro l..............................120
Indicator light ........ ..............................120
Average consumption .... ......................131, 161
Average speed ............. ......................131, 161
BBackrest
Adjustment ............... ............................32
Release .................... ............................32
Battery ......................... ..............................249
Care......................... ..........................250
Charge state......... ..............................249
Charging .................. ..........................250
Putting vehicle into operation ...............251
Remote control ..... ..............................254
Removing ................. ..........................252
Replacing ................. ..........................251
Warning light......... ..............................128
Winter operation.... ..............................251
Before driving off ...... ..................................8, 9
Belts ................ ............................................42
Cleaning ................... ..........................219
Tensioner ................. ............................42
Warning light......... ................................43
Blower adjustment ........ ......................106, 112
Blower speed adjustme nt ............................110
Brake Break in ...................
............................ 10
Pads ....................... ............................ 58
Pedal....................... ............................ 57
Wear ....................... ............................ 58
Brake fluid
Changing ................. .......................... 203
Checking level ...... .............................. 202
Level ....................... .......................... 202
Warning light ............ .......................... 203
Brake light .............. ................................... 266
Brake light, addition al ................................. 266
Brakes ........................ .............................. 202
Brake circuit division warning light ....... 203
Brake warning light ............................. 128
Fluid ............................ .............. 202, 281
Fluid warning light. .............................. 203
Function .................. ............................ 56
New brake pads or linings ..................... 58
Pads ....................... ............................ 10
Parking brake....... ................................ 55
Porsche Ceramic Composite Brake
(PCCB) .................................... .............. 4
Test stand ........... ................................ 65
Break in brakes ....... ..................................... 10
Break in hints .......... ..................................... 10
Bulbs
Chart ....................... .......................... 257
Replacing ................ ..........................2
57
Page 289 of 294

Index
287
Speeds ................................................ 10
Starting .................. .............................. 75
Stopping .............................................. 76
Engine compartment Blower ....................... .................. 76, 124
Blower fan .............. ............................ 124
Care .................................................. 216
Lid ....................................................... 93
Lid warning light...... .............................. 92
Engine oil Change .............................................. 201
Consumption ............................... ......... 10
Performance class .. ............................ 201
Recommendation ........ ........................ 200
Topping off............. ............................ 200
Viscosity ................ ............................ 201
Exhaust
Pipes ......................... ............................ 5
System ................................................ 55
Tailpipes, stainless st eel ...................... 217
External antenna ......... ................................ 100
FFiller flap .................................................... 205
Fire extinguisher ......................................... 101
Flat tire ...................... ................................ 239
Floor mats.................. ................................ 219
Fluids ......................................................... 211
FM reception ................................... ............. 97
Fog light ............................................. ......... 80
Fog light, rear................. ........................ 78, 80
Fog lights Changing bulb......... ............................ 264
Footbrake ........................................... ......... 56Footwell lights...........
....................................69
Fresh air intake ......... ..................................112
Front lid ....................... ..........................92, 93
Fuel ..................... ..............................126, 205
Containers ................ ......................4, 207
Economy .................. ..........................204
Evaporation control .............................207
Fuels containing etha nol.......................207
Level gage ............... ..........................126
Level warning light ..............................126
Recommendation ........................206, 207
Recommendations .... ..........................206
Tank ..................................................206
Function keys ........... ....................................40
Fuses, replacing ....... ..................................247
GGarage
Door ....................................................76
Door opener .......................................102
Lift ............... ......................... .............242
Gear display ................. ......................116, 118
Gear shift indicator ......................................123
Glove compartment... ....................................90
Gong.................... ..............14, 73, 78, 80, 133
Ground clearance...... ......................................4HHandbrake.................... ................................55
Hardtop........................ ..............................190
Head restraints ......... ....................................32
Headlights .................... ..............................258
Adjusting .................. ..................267, 268 Beam adjustment .
................................ 79
Changing bulbs .......................... 259, 261
Cleaning system ....... ............ 82, 210, 281
Flasher ................................................ 81
Removing ................ .......................... 258
Heated rear window ..... ................ 31, 193, 194
Heated rear window/Door mirror heating ..... 113
Heater ......................... .............................. 109
Heating ........................................... .......... 106
High beam Indicator light ....... .............................. 123
Lever....................... ...................... 78, 80
High beam, additional Changing bulb ...... .............................. 261
High-pressure cleaning units........................ 213
Home mode..................... ...................... 79, 80
HomeLink .................... .............................. 102
Hoods ............................. ................ 92, 93, 95
Horn ........................................... .......... 12, 21
Hot exhaust pipes ... ....................................... 5
IIgnition key ............. ..................................... 72
Emergency operation ........................... 74
Ignition lock ............ ..................................... 72
Withdrawing ignition key,
PDK transmission ..................... .......... 176
Immobilizer ...................................... ............ 15
Indicator lights ................. .................. 116, 118
INFO Warning message s ............................. 136
Instrument Illumination........... .............................. 120
Lights ...................... ...................... 78, 80
Panel ........................... ...... 116, 118, 162