transmission PORSCHE CAYMAN 2006 1.G Information Manual

· 37 · · 36 ·The new Cayman and the Cayman S |
Drive
Integrated dry-sump
lubrication.
This proprietary Porsche
technology ensures consistent
lubrication in even the most
extreme high-speed corners.
Oil is extracted from each of the
cylinder heads by a dedicated
scavenge pump. The oil return
system features narrow-section
lines which de-foam the oil before
it is collected in the integral sump.
A third pump then feeds the oil
back to the lubrication points and
the cycle begins once more. A
stable oil pressure is maintained
throughout the engine, even
during racetrack use.
Oil-level indicator.
Both Cayman models have an
electronic oil-level indicator as
part of the on-board computer
system. The reading is so precise
that a conventional dipstick is not
required.
Engine cooling.
Both flat-six engines have a
cross-flow cooling system with
all coolant channels cast in the
block. With no external hoses
or pipework involved, the system
is much more secure than
conventional designs.
Coolant is supplied separately
to each individual cylinder, so
it never arrives pre-warmed. As
well as maintaining a consistent
engine temperature, this means
the valves are much less
susceptible to wear. Important
benefits include greater engine
reliability, less risk of knocking,
better fuel economy, lower
emissions and reduced mechanical
noise.
Engine management system
with electronic throttle.
The Motronic ME7.8 engine
management system is the
primary source of control for
all engine-related systems and
processes, e.g., ignition and
fuel supply. It is an essential
prerequisite for enhanced
performance in all operating
conditions. The electronic throttle
is not only more precise, it can
modulate the volume of incoming
air to compensate for sudden load
transfer (e.g., when lifting off the
throttle before braking). Electronic
engine management ensures
better power delivery from a
standing start and a smoother rev-
limiter action. It also coordinates
the various sub-systems within the
Used to regulate /control
Engine management system
(Motronic ME7.8)
Engine load
Throttle-pedal position
Oxygen sensor signals
Engine speed (from crankshaft)
Inlet camshaft phase angle
Knock sensor signals
Vehicle speed
Air-conditioning settings
Engine immobiliser status
Ambient pressure
Sport Chrono button
Temperatures
– coolant
– intake air
– engine oil
– air in engine compartment
Ignition
Fuel injection
Idling via throttle
and ignition
Heating elements in oxygen sensors
Fuel-tank venting
CAN interface to instrument cluster,
transmission control unit, stability control system, etc.Moment interface to
Porsche Stability Management (PSM)
Input data
Twin-flow valve in intake manifold
Resonance valve in intake manifold
Inlet camshaft phase angle
Inlet valve lift
Secondary air injection
Engine fan
Starter
Diagnostics
Air-conditioning compressor
standard Porsche Stability
Management (PSM), e.g., anti-slip
regulation (ASR) and the automatic
brake differential (ABD). Other
important functions include
coordination and control of the
optional Tiptronic S transmission,
the oxygen sensors in the exhaust,
variable valve timing (VarioCam
Plus) and cylinder-specific knock
control.
Cayman S

· 45 · · 44 ·
Tiptronic S.
Both Cayman models are available
with five-speed Tiptronic S as
optional equipment. This versatile
system combines an automatic
transmission with the option of
manual gearshifts.
For manual control, simply slot
the gear selector into the manual
gate and use the gearshift controls
on the steering wheel. Press up
to change up, and down to change
down. Gearshifts are performed
in around 0.2 seconds with
virtually no interruption in drive.
The action is comparable with
that of a manual gearbox.
Switch to automatic, and you can
still change gear by hand using
the rocker controls on the steering
wheel. This race-derived function
is particularly useful during
overtaking manoeuvres. If there
is no manual input for a period
of eight seconds, the system will
revert to automatic mode. The
drive position and gear selection
are displayed at all times on a
dedicated cockpit display.
In automatic mode, Tiptronic S
can choose from a range of
gearshift points for each individual
gear. The standard gearshift
pattern, designed for maximum
fuel economy, can be steplessly
varied up to a dedicated ‘Sport’
configuration for optimum high-
performance driving. Each
gearshift point is automatically
selected based on current road
conditions and driving style. Within
a short space of time, you’ll
develop a feel for the system and
begin to influence gearshifts using
the throttle alone. The benefits
of Tiptronic S are particularly
apparent when exploring the car’s
performance. Even in automatic,
the rapid gearshift action
enhances the agility of the car.
The new Cayman and the Cayman S |Drive
Manual gearbox with
dual-mass flywheel.
Both the Cayman and Cayman S
are specifically designed for a more
immediate driving experience. A
crucial element within that concept
is the standard manual gearbox.
The new Cayman has a five-speed
unit as standard equipm
ent. The
optional Sport package combines a
How do we make the most of engine performance?
By knowing how to apply it.
Transmission.
mechanical noise and thus greater
focus on the natural sound of the
engine. The flywheel is mated to
a hydraulically operated clutch,
while the final drive ratio has been
carefully selected for optimum
sports performance. The gearshift
mechanism is cable operated
so as to insulate the lever against
vibration from the engine and
gearbox.
Other useful functions include a
warm-up programme, automatic
selection of the ‘Sport’ gearshift
pattern by means of rapid throttle
inputs, gearshift suppression
during cornering manoeuvres,
automatic downshifts under heavy
braking, an incline sensor
(improves uphill acceleration and
downhill engine braking), a nd
automatic upshifts when traction
is threatened under braking in
the wet.
If the optional Sport Chrono
Package is enabled, the gearshift
action is even more direct and
responsive. If you happen to be
driving in manual mode, automatic
upshifts are restricted.
six-speed manual gearbox with
Porsche Active Suspension
Management (PASM – see page
52). The Cayman S has a six-speed
unit as standard. Both gearbox
types have a short-throw action
and a balanced spread of ratios
which are specially adapted to
the individual character of each car.
A dual-mass flywheel ensures
smoother delivery with reduced
Tiptronic S gear selector Tiptronic S control on steering wheel
Cayman S

· 93 · · 92 ·
PersonalisationWhen we began designing the
Cayman model range, there was
one thing we couldn’t include:
your own personal touch. To help
you add that vital ingredient,
we’ve prepared a comprehensiverange of options. Together, they
offer enormous scope for
personalising your Porsche. You
can use them to express your
individuality and style in every
area of the car. From colour
combinations and interior
materials to a custom-engineered
sound system. Whatever you
choose to include in your
specification, the result is
uniquely yours.

Exterior

Engine, transmission
and chassis

Wheels

Interior

Audio and communication

· 105 · · 104 ·The new Cayman and the Cayman S |
Personalisation
19-inch Carrera S wheel
19-inch SportDesign wheel18-inch Boxster S wheel
19-inch Turbo wheel 19-inch Carrera Classic wheel
19-inch Carrera Sport wheel Porsche Ceramic Composite Brake (PCCB)Sport Chrono Package
Engine, transmission and chassis.
Option Cayman Cayman S I no. Page
• Tiptronic S (5-speed) • ••
•249 45
• Porsche Ceramic Composite Brake (PCCB)
–•
•450 62, 104
• Porsche Active Suspension Management (PASM)
• ••
•47 5 5 2
with ride height lowered by 10 mm
• Sport Package with 6-speed manual gearbox and PASM
• •– P04
• Sport Chrono Package•
••
•639 54, 104
•
Sport Chrono Package Plus (only in conjunction with PCM)• ••
•640 55
• Stainless steel tailpipe(s), chrome-plated
• ••
•XLA
• Sports exhaust system*
• ••
•XLF 41
• Short shifter
• ••
•XCZ
• Tyre Pressure Monitoring (TPM)
• ••
•482 51
Wheels.
Option Cayman Cayman S I no. Page
• 17-inch Boxster II wheel• •–393
• 18-inch Cayman S wheel
• ••401 51
• 18-inch Boxster S wheel
• ••
•397 105
• 19-inch Carrera S wheel
• ••
•403 105
• 19-inch Carrera Classic wheel
• ••
•405 105
• 19-inch SportDesign wheel
• ••
•407 105
• 19-inch Carrera Sport wheel
• ••
•XRR 105
• 19-inch Turbo wheel
• ••
•404 105
• Wheel centres with full-colour Porsche Crest
• ••
•446
• Wheels painted (includes wheel centres
• ••
•XD9
with full-colour Porsche Crest)
• 5-mm spacers
• ••
•XRP
* Introduction planned for 10/2006.

· 122 ·
Technical data
Cayman Cayman S
Engine
TypeBoxer Boxer
InstallationMid-mounted Mid-mounted
Cylinders66
Displacement2,687 cm33,387 cm3
Max. power (DIN) 180 kW (245 bhp) 217 kW (295 bhp)
at rpm6,500 6,250
Max. torque273 Nm 340 Nm
at rpm4,600 – 6,000 4,400 – 6,000
Compression ratio11.3 :1 11.1:1
Transmission
LayoutRear-wheel drive Rear-wheel drive
Manual gearbox 5-speed 6-speed
Tiptronic S (optional)5-speed 5-speed
Chassis
Front axleMcPherson-strut suspension McPherson-strut suspension
Rear axleMcPherson-strut suspension McPherson-strut suspension
SteeringVariable steering ratio, Variable steering ratio,
power-assisted (hydraulic) power-assisted (hydraulic)
Turning circle11. 1 m 11. 1 m
Brakes4-piston monobloc aluminium fixed 4-piston monobloc aluminium fixed
calipers front and rear, discs calipers front and rear, discs
internally vented and cross-drilled internally vented and cross-drilled
Vehicle stability systemPSM (with ABS 8.0) PSM (with ABS 8.0)
Wheels Front: 6.5J x 17 Front: 8J x 18
Rear: 8J x 17 Rear: 9J x 18
Tyres Front: 205/55 ZR 17 Front: 235/40 ZR 18
Rear: 235/50 ZR 17 Rear: 265/40 ZR 18
· 123 ·The new Cayman and the Cayman S |
Technical data
Cayman Cayman S
WeightsManual gearbox/ Tiptronic S Manual gearbox/ Tiptronic S
Unladen weight (DIN)1,300 kg/1,360 kg 1,350 kg/1,390 kg
Unladen weight (EC)* 1,375 kg/1,435 kg 1,425 kg/1,465 kg
Permissible gross weight1,620 kg/1,665 kg 1,630 kg/1,670 kg
Performance Manual gearbox/ Tiptronic S Manual gearbox/ Tiptronic S
Top speed258 km / h (160 mph)/ 275 km / h (171 mph)/
253 km / h (157 mph) 267 km / h (166 mph)
0 –100 km / h (0 – 62 mph) 6.1 secs/7.0 secs 5.4 secs/6.1 secs
Flexibility 80 –120 km / h
(50 –75 mph)6.9 secs/7.2 secs (in 4th gear) 6.6 secs/6.3 secs (in 5th/4th gear)
Flexibility 100 – 200 km / h
(62 –124 mph) 21.5 secs/22.1 secs (in 4th gear)18.0 secs/17.8 secs (in 5th/4th gear)
Fuel consumption/emissionsManual gearbox/ Tiptronic S Manual gearbox/ Tiptronic S
In accordance with 80 / 1268 /EC as valid at time of going to press
Urban in l / 100 km (mpg)13.8 (20.5)/14.9 (19.0) 15.3 (18.5)/16.3 (17.3)
Extra urban in l / 100 km (mpg)6.8 (41.5)/7.7 (36.7) 7.8 (36.2)/7.9 (35.8)
Combined in l / 100 km (mpg)9.3 (30.4)/10.1 (28.0) 10.6 (26.6)/11.0 (25.7)
CO2emissions (g /km)222/242 254/262
Dimensions /aerodynamics
Length4,341 mm 4,341 mm
Width1,801 mm 1,801 mm
Height1,305 mm 1,305 mm
Wheelbase2,415 mm 2,415 mm
Luggage compartment150 litres/260 litres 150 litres/260 litres
volume front /rear
Tank capacity (refill volume)64 litres 64 litres
Drag coefficient0.29/0.29 0.29/0.30
* The unladen weight (EC) complies with the relevant EC Directives and is valid for standard specification vehicles only.
Some optional equipment can increase this weight. The figure specified above includes 68 kg representing the driver and 7 kg for luggage.