fuel cap PORSCHE CAYMAN 2006 1.G Owners Manual

12
Controls, Instruments
Dear Porsche Owner A lot has gone into the manufacture of your
Porsche, including advanced engineering, rigid
quality control and demanding inspections.
These engineering and safety features will be
enhanced by you... the safe driver... – who knows his car and all controls,
– who maintains the vehicle properly,
– who uses driving skills wisely, and always
drives within her/his own capabilities and the
level of familiarity with the vehicle.
You will find helpful hints in this manual on how to
perform most of the checks listed on the following
pages.
If in doubt, have these checks performed by your
authorized Porsche dealer.
Before driving off... Check the following items first fTurn the engine off before you attempt any
checks or repairs on the vehicle.
fBe sure the tires are inflated correctly.
Check tires for damage and tire wear.
fSee that wheel bolts are properly tightened
and not loose or missing.
fCheck engine oil level, add if necessary.
Make it a habit to have engine oil checked with
every fuel filling.
fCheck all fluid levels such as windshield wash-
er and brake fluid levels.
fBe sure the vehicle battery is well charged and
cranks the engine properly.
fCheck all doors and lids for proper operation
and latch them properly.
fCheck and if necessary replace worn or
cracked wiper blades.
fSee that all windows are clear and unobstruct-
ed.
fCheck air intake slots and area between front
lid and windshield are free of snow and ice, so
the heater and the windshield wipers work
properly. fIf a child will be riding in the vehicle, check
child seat/child seat restraint system to ensure
that restraints are properly adjusted.
fCheck all exterior and interior lights for opera-
tion and that the lenses are clean.
fCheck the headlights for proper aim, and if
necessary, have them adjusted.
fCheck under the vehicle for leaks.
fBe sure all luggage is stowed securely.
Emergency equipment It is good practice to carry emergency equipment
in your vehicle.
Some of the items you should have are:
window scraper, snow brush, container or bag of
sand or salt, emergency light, small shovel, first-
aid kit, etc.

88
Controls, Instruments
Level gauge

When the ignition is on the fuel level is displayed.
fPlease observe the chapter “CAPACITIES” on
Page 271.
If the vehicle’s inclination changes (e.g. going up
or downhill), minor deviations in the indication may
occur. Note
If the tank is near empty and you top up with only
a small quantity of fuel, this cannot be registered
by the level gauge and calculation of the range re-
maining is impossible.
Warning light “A” When the engine is running, the warning light
of the level gauge lights up if less than approx.
2.6 U.S. gallons (10
liters) of fuel remains in the
tank or the range on remaining fuel falls below ap-
prox. 30 miles (50 km).
Additionally, a warning is displayed in the on-board
computer and the central warning light lights up.
fFill up at the next opportunity.
Caution!
To prevent damage to the emission control
system and engine.
fNever drive the tank completely out of fuel.
fAvoid high cornering speeds after the warning lights have come on.
fPlease observe the chapter “EMISSION CONT-
ROL SYSTEM” on Page 190.If the level gauge warning light flashes, there
has been a system fault.
Additionally, a warning is displayed in the on-board
computer.
There will then be no reserve warning.
fTo remedy the fault, go to an authorized
Porsche dealer.
Fuel

90
Controls, Instruments If the battery voltage drops abruptly, a warning
m e s s a g e w i l l b e d i s p l a y e d b y t h e o n - b o a rd c o m p u -
ter.
If the warning is displayed by the on-board
computer while the engine is running or while
driving:
fStop the car in a safe place and stop the
engine.
Possible causes
– Defect in the battery charging system.
– Broken drive belt. Warning!
Risk of an accident and risk of engine dam-
age.
A broken drive belt means there is no power
assistance to the steering (more effort is re-
quired to steer) and coolant pump function
will stop.
fDo not continue driving.
fHave the fault remedied at the nearest author-ized Porsche dealer. The warning light in the instrument panel comes
on when the ignition is first turned on and remains
on briefly as a bulb check. If the light does not
come on, have the bulb replaced promptly.
If the warning lights in the instrument panel and on-
board computer come on and remain on while
driving, it suggests:
– a potential engine control problem and the
need for system service or
– an improperly fastened tank cap or
– refueling with engine running.
Although the vehicle is usually driveable and will
not require towing, see your dealer for service as
soon as possible.
Caution!
If the Check engine light in the instrument
panel is flashing, severe catalytic converter
damage and power loss will soon occur.
Prolonged driving with the Check engine light
on could cause damage to the emission con-
trol system. It also could affect fuel economy
and driveability.
fHave the fault remedied at the nearest author-ized Porsche dealer immediately.
Battery
Check Engine
Warning Light

186
Maintenance, Car Care
Fuel
Warning!
Fuel is highly flammable and harmful to
health.
fFire, open flame and smoking are prohibited
when handling fuel.
fAvoid contact with skin or clothing.
fDo not inhale fuel vapors.
To prevent damage to the emission control
system and engine:
fNever drive the tank completely out of fuel.
fAvoid high cornering speeds after the warning lights have come on.
fPlease observe the chapter “FUEL ECONOMY”
on Page 184.
fPlease observe the chapter “EMISSION CONT-
ROL SYSTEM” on Page 190.
fPlease observe the chapter “FUEL” on Page
88.
Check engine warning light
If the warning lights in the instrument panel and on-
board computer come on and remain on while
driving, it suggests:
– an improperly fastened tank cap or
– refueling with engine running.
Opening the filler flap The filler opening is under the filler flap in the front
right fender.
fWith the vehicle unlocked, press on the front
part of the filler flap (arrow) to open the flap.
The filler flap is centrally locked along with the oth-
er locks. If there is a defect in the automatic unlocking
system:
fOpen the passenger door.
fPull the ring in the right-hand door aperture
(arrow).

Maintenance, Car Care
187
Refueling Fuel tank capacity is listed under “Capacities”.
Porsche does not recommend the use of fuel ad-
ditives.
Fuel is highly flammable and harmful to
health.
fPlease observe the chapter “CAPACITIES” on
Page 271.1.Important: Stop the engine and switch off the
ignition.
2. Slowly unscrew the tank cap.
Hang the tank cap on the plastic strap of the
filler flap.
3. Insert fuel-hose nozzle fully into the filler neck
with the handle of the fuel-hose nozzle facing
down.
4. Do not add further fuel once the correctly op-
erated automatic fuel-hose nozzle has
switched off.
Fuel could spray or could run over in warm
temperatures.
5. Replace the tank cap immediately after
refueling and turn it until you hear it and feel it
engage.
If you lose the tank cap, you must replace it
only with an original part to reduce the pos-
sibility of a fire in the event of a collision.
Note
The oil level is automatically measured during
refueling.
fPlease observe the chapter “OIL DISPLAY AND
MEASUREMENT OF THE ENGINE OIL LEVEL”
on Page 110.

Maintenance, Car Care
191
How Emission Control Works When an automobile engine is running, it uses en-
ergy generated through the combustion of a mix-
ture of air and fuel. Depending on whether a car is
driven fast or slowly or whether the engine is cold
or hot, some of the fuel (hydrocarbons) may not
be burned completely, but may be discharged into
the engine crankcase or exhaust system. Addition-
al hydrocarbons may enter the atmosphere
through evaporation of fuel from the fuel tank.
These hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of
nitrogen (NOx) contribute to engine emissions.
They, too, are formed during the combustion proc-
ess and discharged into the exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel injection
system to assure a finely balanced air/fuel mixture
under all operating conditions. Oxygen sensor The oxygen sensor, installed in the exhaust pipe
continuously senses the oxygen content of the ex-
haust and signals the information to an electronic
control unit. The control unit corrects the air/fuel
ratio, so the engine always receives an accurately
metered air/fuel mixture.
Crankcase ventilation Through crankcase ventilation, undesirable emis-
sions from the engine crankcase are not permit-
ted to reach the outside atmosphere. These emis-
sions are recirculated from the crankcase to the
air intake system. From here the emissions mix
with the intake air and are later burned in the en-
gine. Catalytic converters The catalytic converters are efficient ”clean-up“
devices built into the exhaust system of the vehi-
cle. The catalytic converters burn the undesirable
pollutants in the exhaust gas before it is released
into the atmosphere.
The exclusive use of unleaded fuel is critical-
ly important for the life of the catalytic con-
verters. Therefore, only unleaded fuel must
be used.
The catalytic converters will be damaged by:
– push or tow starting the vehicle,
– misfiring of the engine,
– turning off the ignition while the vehicle is mov-
ing or
– driving until the fuel tank is completely empty,
– by other unusual operating conditions. fDo not continue to operate your vehicle under
these conditions, since raw fuel might reach
the catalytic converters. This could result in
overheating of the converters. Federal law pro-
hibits use of leaded fuel in this car.
Fuel Evaporation Control Fuel tank venting The evaporation chamber and the carbon canister
prevent fuel from escaping to the atmosphere at
extreme high outside temperatures, when driving
abruptly around curves and when the car is parked
at an incline or in any other nonlevel position. Vapor control system and storage When the fuel tank is filled, vapors are collected in
the evaporation chamber by a vent line leading the
vapors to the carbon canister where they are
stored as long as the engine does not run. Purge system fWhen the engine is running, the fuel vapors
from the canister will be mixed with fresh air
from the ambient air of the canister. This mix-
ture will be directed to the intake air housing by
the tank vent line, mixed with the intake air and
burned during normal combustion.

210
Practical Tips, Emergency Service
Tire pressures
Warning!
Incorrect tire pressure causes increased tire
wear and adversely affects road handling.
fAlways use an accurate tire pressure gauge
when checking inflation pressures.
fDo not exceed the maximum tire pressure list-
ed on the tire sidewall.
Please observe the chapter “VEHICLE IDENTI-
FICATION NUMBER” on Page 264.
fCold tire inflation pressure means: all tires
must be cold, ambient temperature maximum
(68°F, (20°C)
, when adjusting the inflation pres-
sure.
Avoid sunlight striking the tires before measur-
ing cold pressures, since the pressures would
rise from temperature influence.
fValve caps protect the valve from dust and dirt,
and thus from leakage.
Always screw caps tightly down.
Replace missing caps immediately.
fUse only plastic valve caps.
fDo not use commercially available sealant or
tire inflating bottles. Only use Porsche approved tire sealant.Each tire, including the spare (if provided), should
be checked every 2 weeks when cold (68°F/20°C)
and inflated to the inflation pressure recommend-
ed in this Owner's Manual or on the tire-pressure
plate.
If your vehicle has tires of a different size than the
size indicated in this Owner's Manual or on the tire-
pressure plate, you should determine the proper
tire inflation pressure for those tires.
As an added safety feature, your vehicle has been
equipped with a tire pressure monitoring (TPC)
that illuminates a low tire pressure message when
one or more of your tires is significantly under-in-
flated. Accordingly, when the low tire pressure
message illuminates, you should stop and check
your tires as soon as possible, and inflate them to
the proper pressure. Driving on a significantly un-
der-inflated tire causes the tire to overheat and
can lead to tire failure. Under-inflation also reduc-
es fuel efficiency and tire tread life, and may affect
the vehicle’s handling and stopping ability.
Please note that the TPC is not a substitute for
proper tire maintenance, and it is the driver’s re-
sponsibility to maintain correct tire pressure, even
if under-inflation has not reached the level to trig-
ger illumination of the TPC low tire pressure mes-
sage.
fOn vehicles with tire pressure monitoring:
Please observe the chapter “TPC TIRE
PRESSURE MONITORING” on Page 103.
When tires are warm, the tire pressure is in-
creased.fNever let air out of hot tires.
This could cause the tire pressure to fall below
the prescribed value.
Insufficient tire filling pressure can cause tires to
overheat and thus be damaged – even invisibly.
Hidden tire damage is not eliminated by subse-
quently correcting the tire pressure.

214
Practical Tips, Emergency Service
Tire care fAvoid damaging tires and wheel rims.
fIf you must drive over a curb or other obstacle,
drive slowly and at an obtuse angle.
fCheck tires for uneven wear and damage
before driving off.
fRemove imbedded material.
fReplace worn or damaged tires immediately.
fKeep oil, fuel, brake fluid, etc. away from tires.
fReplace missing valve stem caps.
fKeep tires inflated correctly.
fWash tires when washing the vehicle.
Also clean inner side of wheels.
fDo not use abrasive cleaners when washing
the wheels.
fCheck wheel rims for corrosion.
fRemove road salt, if driving in winter.
Tire damage, puncture fCheck tires for imbedded material, cuts, punc-
tures, cracks and bulges (side wall) before driv-
ing off.
In case of tire damage, where it is uncertain wheth-
er there is a break in the ply with all its conse-
quences or tire damage caused by thermal or me-
chanical overloading due to loss of pressure or
any other prior damage, we recommend that the
tire be replaced for safety reasons.
I f o n e f a u l t y t i re i s re p l a c e d i t s h o u l d b e n o t e d t h a t
the difference in tread depth on one axle must not
exceed 30 %.
Handling inconsistencies may result.
fPerform a visual inspection if necessary.
Danger!
Risk of serious personal injury or death.
Driving the vehicle with low tire pressure
increases risk of a tire failure and resulting
loss of control. Furthermore, low tire pres-
sure increases rate of wear of the affected
tires.
fCheck tires – including sidewalls – regularly for
foreign bodies, nicks, cuts, cracks and bulges.
fAfter driving off road, examine tires for signs
of damage such as cuts, tears, bulges or for-
eign objects stuck in the tread. Replace a dam-
aged tire if necessary.
fCross curb edges slowly and at right angles if
possible.
Avoid driving over steep or sharp curbs.
fIn cases of doubt, have the wheel (particularly
the inner side) checked by an authorized Porsche dealer.

266
Vehicle Identification, Technical Data
Technical DataEngine data Ty p e M 9 7 / 2 1
Horizontally opposed engine, liquid cooled
Number of cylinders 6
Bore 3.78 in./96 mm
Stroke 3.07 in./78 mm
Cubic capacity 206.67 cu. in./3387 cm
3
Net-horsepower, SAE J 1349 295 hp/217 kW
at crankshaft speed 6250 rpm
Net torque, SAE J 1349 251 ft. lb./340 Nm
at crankshaft speed 4400 - 6000 rpm
Alternator 2100 W
Firing order 1 - 6 - 2 - 4 - 3 - 5
Engine control DME, single spark coils, sequential fuel injection,
cylinder-selective knock control, stereo oxygen sensing, diagnostic system,
4 overhead camshafts, Porsche VarioCam Plus,
hydraulic valve clearance compensation

Vehicle Identification, Technical Data
271
Capacities Use only fluids and fuels authorized by Porsche. Your authorized Porsche dealer will gladly advise you.
Your Porsche has been designed so that it is not necessary to mix any additives with oils or fuels.
EngineOil change quantity without oil filter approx. 1.98 U.S.gallons/7.5liters
Oil change quantity with oil filter approx. 2.05 U.S.gallons/7.75 liters
Please observe the chapter “ENGINE OIL RECOMMENDATION” on Page 180.
CoolantManual transmission: approx. 5.89 U.S. gallons/22.3 liters
Tiptronic S: approx. 6.42 U.S. gallons/24.3 liters
Manual transmission and differentialapprox. 3 quarts/2.8 liters
Tiptronic Sapprox. 2.5 U.S. gallons/9.5 liters
Differential with Tiptronic Sapprox. 0.21 U.S. gallons/0.8 liters
Power steeringapprox. 1.1 quarts/1 liter hydraulic fluid Pentosin CHF 11 S
® or Pentosin CHF 202
®
Brake fluidapprox. 0.4 quarts/0.39 liters; use only Original Porsche brake fluid
Windshield washerapprox. 0.66 U.S. gallons/2.5 liters without headlight washer
approx. 1.58 U.S. gallons/6 liters with headlight washer
Fuel tankRefill volume approx. 16.9 U.S. gallons/64 liters, including approx. 2.6 U.S.gallons/10 liters reserve.
Fuel qualityYour engine is designed to provide optimum performance and fuel economy using unleaded premium fuel with
an octane rating of 98 RON (93 CLC or AKI).
Porsche therefore recommends the use of these fuels in your vehicle.
Porsche also recognizes that these fuels may not always be available. Be assured that your vehicle will operate
properly on unleaded premium fuels with octane numbers of at least 95 RON (90 CLC or AKI), since the engine’s
“Electronic Octane™ knock control” will adapt the ignition timing, if necessary.