tow PORSCHE CAYMAN 2007 1.G Owner's Guide

HowEmissionControlWorks
Whenanautomobileengineisrunning,itusesenergygeneratedthroughthecombustionofamixtureofairandfuel.Dependingonwhetheracarisdrivenfastorslowlyorwhethertheengineiscoldorhot,someofthefuel(hydrocarbons)maynotbeburnedcompletely,butmaybedischargedintotheenginecrankcaseorexhaustsystem.Additionalhydrocarbonsmayentertheatmospherethroughevaporationoffuelfromthefueltank.Thesehydrocarbons(HC),whenreleasedintotheair,contributetoundesirablepollution.
Inaddition,carbonmonoxide(CO)andoxidesofnitrogen(NOx)contributetoengineemissions.They,too,areformedduringthecombustionprocessanddischargedintotheexhaustsystem.
Toreducethesepollutants,yourPorscheisequippedwithapreciselycalibratedfuelinjectionsystemtoassureafinelybalancedair/fuelmixtureunderalloperatingconditions.
Oxygensensor
Theoxygensensor,installedintheexhaustpipecontinuouslysensestheoxygencontentoftheexhaustandsignalstheinformationtoanelectroniccontrolunit.Thecontrolunitcorrectstheair/fuelratio,sotheenginealwaysreceivesanaccuratelymeteredair/fuelmixture.
Crankcaseventilation
Throughcrankcaseventilation,undesirableemissionsfromtheenginecrankcasearenotpermittedtoreachtheoutsideatmosphere.Theseemissionsarerecirculatedfromthecrankcasetotheairintakesystem.Fromheretheemissionsmixwiththeintakeairandarelaterburnedintheengine.
Catalyticconverters
Thecatalyticconvertersareefficient”clean-up“devicesbuiltintotheexhaustsystemofthevehicle.Thecatalyticconvertersburntheundesirablepollutantsintheexhaustgasbeforeitisreleasedintotheatmosphere.
Theexclusiveuseofunleadedfueliscriticallyimportantforthelifeofthecatalyticconvert-ers.Therefore,onlyunleadedfuelmustbeused.
Thecatalyticconverterswillbedamagedby:
–pushortowstartingthevehicle,
–misfiringoftheengine,
–turningofftheignitionwhilethevehicleismovingor
–drivinguntilthefueltankiscompletelyempty,
–byotherunusualoperatingconditions.
Donotcontinuetooperateyourvehicleundertheseconditions,sincerawfuelmightreachthecatalyticconverters.Thiscouldresultinoverheatingoftheconverters.Federallawprohibitsuseofleadedfuelinthiscar.
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PowerSteering
Warning!
Riskofaccidentresultinginseriouspersonalinjuryordeath.Whentheengineisstopped(e.g.whenbeingtowed)orthehydraulicsystemfails,thereisnoassistanceforsteering.Therefore,substantiallymoreforcewillhavetobeexertedinordertosteer.
Exercisegreatcarewhenbeingtowed.
HavethefaultremediedatyournearestauthorizedPorschedealer.
Note
Theflownoiseheardatfullsteeringlockissystemrelatedanddoesnotindicateadefectinthesteeringsystem.
Checkinghydraulicuid
Thereservoirisintheenginecompartment.
Regularcheckingofhydraulicfluidispartofservicing.
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage202.
224Maintenance,CarCare

AutomaticTransmissionFluid
ThetorqueconverterandthetransmissionarelubricatedwithAutomaticTransmissionFluid(ATF).Thefinaldriverequirestransmissionoil.
Pleaseobservethechapter”CAPACITIES”onpage301.
DonottowthecarorruntheenginewithoutATFinthetransmission.Theautomatictransmissionmaybedamagedbyevenatinyspeckofdirt,onlyacleanfunnelorspoutmustbeusedwhenaddingATF.
TheATFandtransmissionoilhastobecheckedandchangedattheintervalslistedinyourMainte-nanceSchedule.
WerecommendthatyouhavetheATFandtrans-missionoilchangedatyourPorschedealer,whohastherequiredlubricantsandthenecessaryfillingequipment.
Ifyoususpectanoilleakinthetransmission,haveyourauthorizedPorschedealercheckitoutimmediately.
226Maintenance,CarCare

Paint
Neverrubadustycarwithadryclothsincedustparticlesareabrasiveandcoulddullanddamagethesurfacefinish.
Thepaintworkofyourcarisexposedtoalltypesofmechanicalandchemicalconditions,particularlyclimaticonessuchasbrightsunlight,rain,frostandsnow.Ultravioletlight,rapidchangesintemperature,rain,snow,industrialdustandchemicaldepositsconstantlyattackthepaintwhichisonlyabletowithstandsuchexposureinthelongtermifitisgivenregularcareandattention.
Donotapplysiliconepolishestothewindows.
Donottreatmatt-paintedcomponentswithpreservativesorpolishesasthiswillspoilthematteeffect.
Preservation
Thepaintsurfacebecomesdullovertimeduetoweathering.Itisthereforenecessarytopreservethepaintregularly.
Thiskeepsthepaintshinyandelastic.Dirtispreventedfromadheringtothepaintsurfaceandindustrialdustispreventedfrompenetratingthepaint.
Provideditiswashedandtreatedwithpreservativeregularly,thebrandnewfinishofyourvehiclewillberetainedforyearstocome.
Simplyapplypaintpreservativeafterwashingthevehicleandpolishitsmooth.
Polishing
DonotresorttousingPorschepolishuntilitbecomesevidentthatthenormalpreservativesnolongerproducethedesiredfinish.
Spotsandstains
Removetarstains,grease,oilspotsanddeadinsectsassoonaspossiblewithInsectRemover.Theycancausediscolorationifallowedtoremainonthepaintwork.
Washtheaffectedareaimmediatelyaftertreatingit.
Minorpaintdamage
Haveminorpaintdamage,suchasscratches,scoresorchipscausedbyflyingstones,repairedimmediatelybyyourauthorizedPorschedealerbeforecorrosionsetsin.
However,iftherearealreadytracesofcorrosion,theymustfirstberemovedcarefullyandthorough-ly.Coattheareawitharust-proofingprimerandfinishoffwithatopcoat.ThepaintcodeandcolornumberarefoundonthedatabankintheMainte-nancebookletandonthefillerflap.
Cleaningandpreservingengine
compartment
Theenginecompartmentandthesurfaceoftheenginearetreatedwithacorrosion-inhibitoratthefactory.
Ifdegreasingsolventsareusedtocleantheenginecompartmentortheengineiswasheddown,theprocessalmostinvariablyremovesthecorrosion-inhibitingcoating.Itisthenabsolutelynecessarytohaveadurablepreservativeappliedtoallsurfaces,bodyseams,jointsandassembliesintheenginecompartment.Thisalsoapplieswhencorrosion-inhibitorpartsarereplaced.
Caution!
Riskofdamagetothealternator.
Donotpointthecleaningjetdirectlyatthealternator,orcoverthealternator.
Effectivecorrosion-proofingisparticularlyimpor-tantduringthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompart-mentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
230Maintenance,CarCare

PracticalTips,EmergencyService
ExerciseExtremeCautionwhenWorkingonyourVehicle.......................................................236Tires/Wheels..............................................237LoadingInformation.....................................248FlatTire......................................................250WheelBolts................................................254Changingawheel........................................255Spacers.....................................................257ElectricalSystem........................................259Battery.......................................................262EmergencyStartingwithJumperCables........267Replacingbulbs...........................................269Headlights..................................................271Turnsignallight...........................................275Sidemarkerlight.........................................278Taillight......................................................279Additionalbrakelight...................................280Licenseplatelights......................................281Frontluggagecompartment/footwelllights....282Doorguard/curb/rearluggagecompartmentlights.........................................................283AdjustingHeadlights....................................284Towing.......................................................287
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ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycover-age.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
236PracticalTips,EmergencyService

Tires/Wheels
TheoriginalequipmenttiresandwheelrimsonyourPorschecomplywithallapplicableFederalMotorVehicleSafetyStandards.
Foryoursafetyrememberthefollowing:
–WheelrimsandwheelboltsarematchedtofityourPorsche.
–Ifyouintendtouseotherthanoriginalequip-mentwheels,besurethattheyconformtoPorschespecificationsforyourmodel.Onlytireswiththesamemakeandwiththesamespecificationcode(e.g.“N0”,“N1”...)canbemounted.
–Theuseofwheelrimsandwheelboltsthatdonotmeetspecificationsoftheoriginalfactoryinstalledequipmentwillaffectthesafeoperationofyourvehicle.
–Beforeyouplanonexchangingwheels,orsnowtiresalreadymountedonthewheelrims,consultyourauthorizedPorschedealer.Yourdealerhasthetechnicalinformationnecessarytoadviseyouwhichwheelrimsandwheelboltsarecompatiblewiththeoriginalfactoryinstallations.
Danger!
Riskoflossofcontrolandseriouspersonalinjuryordeath.
Ifwhiledriving,yourvehicleexperiencesasuddenvibrationorridedisturbance,and/oryoususpectthatpossibledamagetoyourtiresorvehiclehasoccurred,youshouldimmediatelyreduceyourspeedwithoutexcessiveuseofthebrakes.
Stopthevehicleassoonaspossible,andinspectthetires.Ifyoucannotdeterminethecauseforthedisturbance,haveyourvehicletowedtothenear-estPorscheortiredealertohaveyourvehicleortire(s)inspected.
Continuingtooperatethevehiclewithoutcorrectioncouldresultinalossofcontrolandseriouspersonalinjury.
Example
UniformTireQualityGrading
Qualitygradescanbefoundwhereapplicableonthetiresidewallbetweentreadshoulderandmaximumsectionwidth.
AllpassengercartiresmustconformtoFederalSafetyRequirementsinadditiontothesegrades.
Treadwear
Thetreadweargradeisacomparativeratingbasedonthewearrateofthetirewhentestedundercontrolledconditionsonaspecificgovernmenttestcourse.Forexample,atiregraded150would
PracticalTips,EmergencyService237

–fourthfour-digitcodemeansdateofmanu-facture.If,forexample,thelastfournumbersread0204,thetirewasproducedinthe2ndweekof2004.
CTireplycompositionandmaterial
Thenumberoflayersinthetreadandsidewallsandtheirmaterialcomposition.
DMaximumpermissibleinationpressure
Themaximumpermissiblecoldinflationpressuretowhichatirecanbeinflated.
Donotexceedthepermissibleinflationpressure.
EMaximumLoadrating
Themaximumloadinkilogramsandpoundscanbecarriedbythetire.Ifyoureplacetiresalwaysuseatirethathasthesamemaximumloadratingasthefactoryinstalledtire.
FRadial
Theidentificationindicatesifthetirehasradialstructure.
GTermoftubelessortubetire
Identificationfortubelesstires.
Speedcodeletter
Thespeedcodeletterindicatesthemaximumpermissiblespeedforthetire.Thiscodeletterisshownonthetiresidewall.
T=upto118mph(190km/h)
H=upto131mph(210km/h)
V=upto150mph(240km/h)
W=upto167mph(270km/h)
Y=upto186mph(300km/h)
Tipondriving
TireswithamaximumspeedratingthatislowerthanthespecifiedmaximumvehiclespeedmaybemountedonlyiftheybearanM+Sidentificationonthetiresidewall.
Pleasenotethatinadditiontothewintertires,all-seasonandall-terraintiresarealsosubjecttospeedlimitsandbearthisidentification.
Inscriptiononlightalloywheels
Maintenancenote
Protectthevalveinsertsagainstsoilingwithvalvecaps.Useonlyplasticvalvecaps.Soiledvalveinsertscancauseagraduallossofair.
A-RimwidthininchesB-Rim-angecontourcodeletterC-Symbolfordrop-centerrimD-RimdiameterininchesE-DoublehumpF-Rimoffsetinmm
Noteonoperation
TherimwidthininchesAandtherimoffsetFarevisiblefromtheoutside.Thisinformationcanbefoundnearthetirevalve.
PracticalTips,EmergencyService247

Spacers
Generalinformationtotheuseofspacers
UsethespacersonlytogetherwithwheelsandfasteningpartsapprovedbyPorsche.Beforehavingspacersfitted,findoutaboutthecurrentauthorizationstatus.
Mountinganemergencysparewheel
If5mmspacersarefitted,thesemustnotberemovedtomountanemergencysparewheel.
Fittingsnowchains
Theuseofsnowchainsisnotpermittedwhen5mmspacersaremounted.
Caution!
Riskofdamagetowheelhousingsifthe5mmspacersarenotremovedbeforettingsnowchains.
Inordertoenablethefittingofsnowchains,havethe5mmspacersremovedonall4wheels.
Noteonoperation
Tofit/removethespacers:PleaseconsultanauthorizedPorschedealer.
Removing/mountingthespacers
Requiredscopeofpartsifthespacersare
removed
Shortcountersunkscrews(M6x12)PartNo:900.269.047.09
1setofshortwheelboltsPartNo:996.361.203.02
Shortanti-theftprotectiondevicesPartNo:996.361.057.01
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EmergencyStartingwithJumper
Cables
Generalinformation
Ifthebatteryisdischarged,e.g.inwinterorafterthecarhasbeenparkedforalongtime,thebatteryofanothercarcanbeusedforstartingwiththehelpofjumpercables.Makesurethevoltageofbothbatteriesisthesame.Bothbatteriesmustbe12volttypes.Thecapacity(Amperehours,Ah)oftheboosterbatterymustnotbesubstantiallylessthanthatofthedischargedbattery.Thedischargedbatterymustbecorrectlyconnectedtothevehicle’selectricalsystem.
Pleaseobservethechapter”BATTERY”onpage262.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage260.
Note
Donottrytostartthecarbypushingortowing.Damagetothecatalyticconvertersandothercomponentsofthecarmayresult.
Danger!
Riskofshortcircuit,damageandexplosion,resultinginseriouspersonalinjuryordeath.
Useonlyjumpercablesofadequatediametercross-sectionandfittedwithcompletelyinsulatedalligatorclips.
Followallwarningsandinstructionsofthejumpercablemanufacturer.
Whenconnectingjumpercables,makesurethattheycannotgetcaughtinanymovingpartsintheenginecompartment.Thejumpercablesmustbelongenoughsothatneithervehiclesnorcablestouchanother.
Thevehiclesmustnotbeincontact,otherwisecurrentmightflowassoonasthepositiveterminalsareconnected.
Thecableclampsmustnotbeallowedtocontacteachotherwhenoneendofthejumpercablesareconnectedtoabattery.
Ensurethattoolsorconductivejewelry(rings,chains,watchstraps)donotcomeintocontactwiththepositivejumpercableorthepositivebatterypost.
Improperhook-upofjumpercablescanruinthealternator.
Warning!
Dangerofcausticburns.
Donotleanoverthebattery.
Warning!
Dangerofgasexplosion.
Improperuseofboosterbatterytostartavehiclemaycauseanexplosion,resultinginseriouspersonalinjuryordeath.
Keepsourcesofignitionawayfromthebattery,e.g.openflame,burningcigarettesorsparkingduetocablecontactorweldingwork.
Adischargedbatterycanfreezeevenat23°F/-5°C.Beforeconnectingjumpercables,afrozenbatterymustbethawedout.
PracticalTips,EmergencyService267