wheel PORSCHE CAYMAN 2010 1.G Workshop Manual

194
Maintenance, Car Care
Fuel Economy Fuel economy will vary depending on where,
when and how you drive, optional equipment
installed, and the general condition of your
car.
A car tuned to specifications and correctly
maintained, will help you to achieve optimal
fuel economy.
fHave your vehicle tuned to specifications.
Air cleaner should be dirt free to allow proper
engine “breathing”.
Battery should be fully charged.
Wheels should be properly aligned.
Tires should be inflated at correct pressure.
f Always monitor your fuel consumption.
f Drive smoothly, avoid abrupt changes in speed
as much as possible.
f Avoid jack rabbit starts and sudden stops.
f Do not drive longer than necessary in the lower
gears. Shifting into a higher gear early without
lugging the engine will help save fuel.
f Prolonged “warm up” idling wastes gas. Start
the vehicle just before you are ready to drive.
Accelerate slowly and smoothly.
f Switch off the engine if stationary for longer
periods. f
Any additional weight carried in the vehicle re-
duces fuel economy. Always keep cargo to a
minimum and remove all unnecessary items.
f Organize your trips to take in several errands
in one trip.
f All electrical accessories contribute to in-
creased fuel consumption.
f Only switch on the air conditioning when neces-
sary.
f Do not drive with the Ro of Transport System
mounted unless you need it.
The EPA estimated mpg. is to be used for
comparison purposes, actual mileage may
be different from the estimated mpg.,
depending on your driving speed, weather
conditions and trip length. Your actual
highway mileage will probably be less than
the estimated mpg.
f Please observe all local and national speed
limits.
Operating your Porsche in other
Countries Government regulations in the United States and
Canada require that automobiles meet specific
emission regulations and safety standards. There-
fore, cars built for the U.S. and Canada differ from
vehicles sold in other countries.
If you plan to take your Porsche outside the conti-
nental limits of the United States or Canada, there
is the possibility that
– unleaded fuel may not be available;
– unleaded fuel may have a considerably lower
octane rating. Excessive engine knock and se-
rious damage to both engine and catalytic con-
verters could result;
– service ma y be inadequa te due to lack of prop- er service facilities, tools or diagnostic equip-
ment;
– replacement parts may not be available or very difficult to get.
Porsche cannot be responsible for the
mechanical damage that could result
because of inadequate fuel, service or parts
availability.
If you purchased your Porsche abroad and want to
bring it back home, be sure to find out about ship-
ping and forwarding requirements, as well as cur-
rent import and customs regulations.

Maintenance, Car Care
203
Car Care Instructions fPlease see the chapter “EXERCISE EXTREME
CAUTION WHEN WORKING ON YOUR VEHICLE”
on Page 186.
Regular and correct care helps to maintain
the value of your car and is also a
precondition for the New Vehicle Warranty
and the Anti Corrosion Warranty.
Your authorized Porsche dealer has specially
developed car-care products from the
Porsche program available either singly or
as complete car-care sets. They will be
pleased to help you select suitable products.
Whether you use Porsche products or other
commercially available cleaning agents first
make sure of their correct application.
A Porsche that is well-cared for can look like new
for years. It all depends on the amount of care the
owner is willing to give the car.
Warning!
Risk of serious personal injury or damage to
the vehicle or property.
Cleaning agents may be hazardous to your
health.
Most chemical cleaners are concentrates
which require dilution. High concentrations
might cause problems ranging from irritation
to serious injury as we ll as damage to your
vehicle. f
Keep cleaning agents out of reach from chil-
dren.
f Observe all caution labels.
f Always read directions on the container before
using any product. These directions may con-
tain information necessary to avoid personal
injury.
f Do not use fuel, kerosene, naphtha, nail polish
remover or other volatile cleaning fluids. They
may be toxic, flammable or hazardous in other
ways. Only use spot removing fluids in a well
vented area.
f Do not clean the underside of chassis, fend-
ers, wheel covers, etc., without protecting
your hands and arms as you may cut yourself
on sharp-edged metal parts.
Moisture and road salt on brakes may affect brak-
ing efficiency.
f Test the brakes after each vehicle washing.
Decorative film
Caution!
Risk of damage due to separation of the
decorative film when cleaning your vehicle
with high-pressure cleaning equipment or
steam cleaners.
f Do not use high-pressure cleaning equipment or steam cleaners for cl eaning decorative film.
High-pressure cleaning units, steam
cleaners
Warning!
High-pressure cleaning units or steam clean-
ers can damage the following components:
–tires,
– logos, emblems,
– painted surfaces,
– alternator,
– ParkAssist sensors.
f Please observe the operating instructions from
the unit manufacturer.
f When cleaning with a flat-jet nozzle or the like,
maintain a minimum distance of 20 inches (50
cm).
f Never use high-pressure cleaning units or
steam cleaners with a ro und-jet nozzle. A high-
pressure cleaning unit or steam cleaners with
round nozzle will damage your vehicle.
f The tires are particularly susceptible to dam-
age.
f Do not point the cleaning jet directly at any of the aforementioned components.

204
Maintenance, Car Care
Washing The best method of protecting your car from the
damaging effects of the environment is frequent
washing and the application of a preservative. The
underside of your vehicle should also be thorough-
ly washed for cinders, salt or sanding at winter’s
end.
The longer salt, road du st and industrial dust,
dead insects, bird droppi ngs or substances from
trees (resin, pollen) are allowed to remain on the
bodywork, the more serious is their harmful ef-
fect.
New cars should be washed carefully with plenty
of clear water to protect the new paint work. Dark
paint finishes show up the smallest of surface
damage (e.g., scratches) more readily than lighter
colors.
Dark colors are also more susceptible to scratch-
ing because of the compos ition of their pigments
and require particularly careful paint care.
f Do not wash your car in bright sunlight or while
the bodywork is still hot.
f When washing by hand, use abundant water, a
soft sponge or wash brush, and Porsche car
shampoo.
f Begin by spraying the body thoroughly with wa-
ter to rinse away loose dirt. f
After washing, rinse the car with plenty of wa-
ter and then dry with a chamois leather.
Do not use the same chamois leather for dry-
ing as you use for cleaning the windshield and
windows.
Warning!
Moisture which gets on to the brakes during
a car wash can reduce braking efficiency or
make the brakes pull unevenly which could
increase the danger of an accident, causing
serious personal injuries or death.
f After washing the car, test the brakes and
steering and briefly brake the discs dry.
When doing this, take care not to hamper other
road users behind you (traffic conditions permitting).
Automatic car washes
f Please see the chapter “WIPER BLADES” on
Page 202.
Optional add-on parts or parts which project
beyond the contours of the vehicle may be
damaged by design features (e.g. brushes) of au-
tomatic car washes. The following parts are particularly
susceptible to damage:
– Windshield wipers (alw
ays switch them off to
prevent them wiping unintentionally in intermit-
tent or sensor operation)
– External antennas (always unscrew)
– Rear spoiler
– Wheels (the wider the rim and the lower the tire height, the greater the risk of damage)
– High-gloss wheels (to prevent these from get- ting scratched, do not clean with the wheel-
cleaning brushes of the car wash).
f Please consult the operator before using auto-
matic car washes.
f Wash and dry by hand all points not reached by
a car wash, such as door and lid seams or
door sills.
Note
Automatic car washes spray water at odd angles
and high pressures, which are not seen in normal
driving. Therefore, water can sometimes find its
way into the passengers compartment during or
shortly after the car wash.

Maintenance, Car Care
207
Warning!
Danger of fire resulting in serious personal
injury or death.
f Do not apply additional undercoating or rust-
proofing on or near the exhaust manifold, ex-
haust pipes, catalytic converters or heat
shields. During driving the substance used for undercoating could overheat and ignite.
f Before applying fresh underseal, carefully
remove any deposits of dirt and grease. Once
it has dried, the new undercoating compound
forms a tough protective coating which
provides efficient rust-proofing of the floor
panels and components.
f Always apply a fresh coating of suitable pre-
servative to unprotected areas after cleaning
the underside of the body, the transmission,
the engine or carrying out repairs to under-
body, engine or transmission components.
Effective rust-proofing is particularly important
during the cold weather seas on. If your car is driv-
en frequently in areas wh ere salt has been spread
on the roads, the whole engine compartment
should be cleaned thoroughly after the winter to
prevent salt from causing any lasting damage. A
full under-body wash should also be performed at
the same time.
Stainless steel exhaust tailpipesStainless steel exhaust tailpipes can discolor due
to soiling, strong heat, and combustion residues.
The original polish can be achieved again using
commercially available metal polishing paste or
metal polish.Light alloy wheels f Please see the chapter “WASHING” on
Page 204.
Warning!
Danger of accident resulting in serious per-
sonal injury or death if cleaning agents (e.g.
wheel cleaning agents) come into contact
with the brake discs.
The resulting film on the brake discs can im-
pair braking performance.
f Make sure that no clea ning agent comes into
contact with the brake discs.
f If cleaning agent has come into contact with
the brake discs, thoroughly clean the brake
discs with a strong jet of water.
f Paying attention to any road users behind you,
dry the brake discs by applying the brakes at short intervals. Metal particles (such as brass or copper in brake
dust) must not remain to
o long on alloy wheels.
Contact corrosion can cause pitting.
Cleaners with an oxide-removing effect or the
wrong pH value, as are commonly used for other
metals, as well as mechanical tools and products,
will damage the oxide layer and are therefore
unsuitable.
f Use only cleaners for alloy wheels
(pH value 9.5). Products with the wrong
pH value can destroy the protective layer
on the wheels.
We recommend Porsche cleaner for alloy rims.
f If possible, wash the wheels every two weeks
with a sponge or washing brush. If the wheels
are exposed to road salt, grit or industrial dust,
weekly cleaning is necessary.

208
Maintenance, Car Care
Door, lid and window seals
Caution!
The lubricant coating on the inner door
seals, convertible top and hardtop seals
may be damaged by unsui table cleaning and
care agents.
f Do not use any chemical cleaning agents
or solvents.
fDo not use any preservative agents.
f Wash dirt (e.g. abrasion, dust, road salt and
grit) from all seals regularly using warm
soapy water.
f If there is a risk of frost, protect the outer door
seals and lid seals against freezing into place
with a suitable care product.Headlights, lights, interior and exterior
plastic parts, adhesive filmsUse only clean water and a little dishwashing
detergent to clean light lenses, plastic headlight
lenses, plastic parts, adhesive films and surfaces.
Do not clean when dry.
Use a soft sponge or a soft, lint-free cloth. Gently
wipe the surface without applying too much
pressure.
An interior window cleane r can also be used to
clean plastic surfaces (always read the cleaning
instructions on the container). We recommend
Porsche interior window cleaner. f
Gently wipe the surface without applying too
much pressure.
f Do not clean when dry.
f Never use other chemical cleaners or
solvents.
f Rinse cleaned surfaces with clear water.
Leather Characteristics and special features
The natural surface markings of leather, e.g.
creases, healed scars, insect sting marks, struc-
tural differences and slight variations in shade and
grain add to the attractiveness of the natural leath-
er product.
Observe the following care instructions:
Caution!
The leather will be damaged by the use of
unsuitable cleaning and care agents and by
incorrect treatment.
f Do not use caustic cleaners or hard
cleaning aids.
f Perforated leather must under no circumstances get wet on its reverse side.
f Clean all types of leather regularly to remove
fine dust using a soft, damp, white woollen
cloth or a commercially available
microfibre cloth. f
Remove heavy contamination with a leather
cleaner.
Always read the instructions for use given on
the containers.
We recommend Porsche leather cleaner.
f Treat cleaned leather only with a leather
care product.
We recommend the Porsche leather
care product.
Cleaning airbags covers
Danger!
There is a danger of serious personal injury
or death if the airbag system is impaired by
improper cleaning work.
f Do not make any modifications whatsoever on
individual components such as the padded
covers of the steering wheel, passenger side
instrument panel, the front seats and the door
linings.
f Let your authorized Porsche dealer clean these components.

Practical Tips, Emergency Service
211
Practical Tips, Emergency Service
Exercise Extreme Caution when Working
on your Vehicle .
....................................... 212
Tires/Wheels ............................. .............. 213
Loading Information ................................... 224
Wheel Bolts .......... ................................... 226
Changing a wheel ... ................................... 227
Flat Tire ................. ................................... 229
Lifting the Vehicle with a Lifting Platform
or Garage Lift ........ ................................... 232
Spacers ..................... .............................. 233
Electrical System ..................................... 235
Battery ................. ................................... 239
Replacing the remote-con trol battery ......... 244
Emergency Starting with Jumper Cables ..... 245
Bulb chart .............. ................................... 247
Lights, Replacing Bulb s ............................. 247
Headlights ............. ................................... 248
Number Plate Light . ................................... 256
Changing Light-Emitting Diodes and
Long-Life Bulbs ........................... .............. 256
Adjusting Headlights .................................. 257
Towing ....................... .............................. 259

212
Practical Tips, Emergency Service
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may
cause serious personal injury or death.
f The engine compartment of any motor vehicle
is a potentially hazardou s area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution also applies to the entire vehicle.
f O n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
f Ensure that there are no open flames in the
area of your vehicle at any time when fuel
fumes might be present. Be especially cau-
tious of such devices such as hot water heat-
ers which ignite a flame intermittently.
f Before working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
f Be alert and cautious around engine at all
times while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral position
or the PDK selector lever in position P or N. f
In particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.),
jewelry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The engine-compartment blower is mounted in
the engine-compartment.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off, the ignition switched off, and exercise
extreme caution.
f Your Porsche is equipped with an electronic ig-
nition system. When the ig nition is on, high volt-
age is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
f Always support your car with safety stands if it
is necessary to work under the car.
Jacks are not suitable for this kind of work.
f When working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine
cannot be started.
Remove the ignition key. f
Do not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
f Incomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cover-
age.
f Supplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
f Some countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.

Practical Tips, Emergency Service
213
Tires/Wheels The original equipment tires and wheel rims on
your Porsche comply with all applicable Federal
Motor Vehicle Safety Standards.
For your safety remember the following:
– Wheel rims and wheel bolts are matched to fit
your Porsche.
– If you intend to use other than original equip- ment wheels, be sure that they conform to
Porsche specifications for your model.
Only tires with the same make and with the
same specification code (e.g. “N0”, “N1”...)
can be mounted.
– The use of wheel rims and wheel bolts that do not meet specifications of the original factory
installed equipment will affect the safe opera-
tion of your vehicle.
– Before you plan on exchanging wheels, or snow tires already mounted on the wheel rims,
consult your authorized Porsche dealer. Your
dealer has the technical information necessary
to advise you which wheel rims and wheel bolts
are compatible with the original factory instal-
lations.
Danger!
Risk of loss of contro l and serious personal
injury or death.
f If while driving, your vehicle experiences a sud-
den vibration or ride disturbance, and/or you
suspect that possible damage to your tires or
vehicle has occurred, you should immediately
reduce your speed without excessive use of
the brakes.
f Stop the vehicle as soon as possible, and in-
spect the tires.
If you cannot determine the cause for the dis-
turbance, have your vehi cle towed to the near-
est Porsche or tire dealer to have your vehicle
or tire(s) inspected.
f Continuing to operate the vehicle without cor-
rection could result in a loss of control and serious personal injury.
ExampleUniform Tire Quality GradingQuality grades can be fo und where applicable on
the tire sidewall between tread shoulder and max-
imum section width.
All passenger car tires must conform to Federal
Safety Requirements in a ddition to these grades.
Tr e a d w e a r
The treadwear grade is a comparative rating
based on the wear rate of the tire when tested
under controlled conditions on a specific govern-
ment test course.
For example, a tire graded 150 would wear one

214
Practical Tips, Emergency Service
and a half (1-1/2) times as well on the government
course as a tire graded 100.
The relative performance of tires depends upon
the actual conditions of
their use, however, and
may depart significantly fr om the norm due to var-
iations in driving habits, service practices and dif-
ferences in road characteristics and climate.
Traction AA, A, B, C
The traction grades, from highest to lowest, are
AA, A, B, and C and they represent the tire’s ability
to stop on wet pavement as measured under con-
trolled conditions on specified government test
surfaces of asphalt and concrete.
A tire marked C may have poor traction perform-
ance.
Warning!
The traction grade assigned to this is based on
braking (straight-ahead) traction tests and does
not include cornering (turned) traction, accelera-
tion, hydroplaning or peak traction characteris-
tics.
Temperature A, B, C
The temperature grades ar e A (the highest), B and
C, representing the tire’s resistance to the gener-
ation of heat and its abilit y to dissipate heat when
tested under controlled conditions on a specified
indoor laboratory test wheel.
Sustained high temperatur es can cause the mate-
rial of the tire to degenerate and reduce tire life,
and excessive temperature can lead to sudden tire failure.
The grade C corresponds to a level of perform-
ance which all passenger car tires must meet un-
der the Federal Motor Vehi
cle Safety Standard No.
109.
Grades B and A represent higher levels of per-
formance on the laboratory test wheel than the
minimum required by law.
Warning!
The temperature grade for this tire is established
for a tire that is properly inflated and not overload-
ed.
Excessive speed, underinflation, or excessive
loading, either separately or in combination, can
cause heat buildup and possible tire failure, result-
ing in serious personal injury or death. Tire pressures
Warning!
Incorrect tire pressure causes increased tire
wear and adversely affects road handling.
This could lead to tire fa ilure, resulting in loss
of control, leading to serious personal injury
or death.
f Always use an accurate tire pressure gage
when checking inflation pressures.
f Do not exceed the maximum tire pressure list-
ed on the tire sidewall.
Please see the chapter “TIRE PRESSURE PLA-
TE” on Page 265. f
Cold tire inflation pressure means: all tires
must be cold, ambient temperature maximum
(68 °F/20 °C)
, when adjusting the inflation
pressure.
Avoid sunlight striking the tires before measur-
ing cold pressures, since the pressures would
rise from temperature influence.
f Valve caps protect the valve from dust and dirt,
and thus from leakage.
Always screw caps tightly down.
Replace missing caps immediately.
f Use only plastic valve caps.
f Do not use commercially available sealant or
tire inflating bottles. Only use Porsche
approved tire sealant.
f Please see the chapter “TIRE PRESSURE FOR
COLD TIRES (68 °F/ 20 °C)” on Page 267.

216
Practical Tips, Emergency Service
B Vehicle load limit
Is the maximum total weight limit specified of
the load (passengers and cargo) for the vehi-
cle. This is the maximum weight of passengers
and cargo that can be loaded into the vehicle.
Please see the chapter “LOADING INFORMA-
TION” on Page 224.
C Tire size for the front axle Check with your authorized Porsche dealer
about the current release status.
D Recommended tire pre ssure for the front axle
These values are for cold tires (68 °F/20 °C).
E Tire size for the rear axle Check with your authorized Porsche dealer
about the current release status.
F Recommended tire pressure for the rear axle. These values are for cold tires (68 °F/20 °C).
G In vehicles with collapsible spare wheel: Size and tire pressure of the spare wheel.
Tire traction
Warning!
When driving on wet or slushy roads, a
wedge of water may build up between the
tires and the road. This phenomenon is
known as “hydroplane” and may cause par-
tial or complete loss of traction, vehicle
control or stopping ability.
f Reduce speed on wet surface to prevent this. Tire life Tire life depends on vari ous factors, i. e., road
surfaces, traffic and wea ther conditions, driving
habits, type of tires and tire care.
f Inspect your tires for wear and damage before
driving off. If you notice uneven or substantial
wear, wheels might need alignment or tires
should be balanced or replaced.
Tire wear The original equipment tires on your Porsche have
built-in tire wear indicato rs. They are molded into
the bottom of the tread grooves and will appear as
approximately 1/2 in. (12 mm) bands when the
tire tread depth is down to 1/16 of an in.
(1.6 mm).
When the indicators appear in two or more adja-
cent grooves, it is time to replace the tires. We
recommend, however, that you do not let the tires
wear down to this extent.
Worn tires cannot grip the road surface properly
and are even less effective on wet roads.
Snow tires lose their traction capability when their
tread depth falls below 5/32 in. (4 mm).
In the United States, state laws may govern the
minimum tread depth permissible. Follow all such
laws.