fuel cap Ram 1500 2015 Diesel Supplement
[x] Cancel search | Manufacturer: RAM, Model Year: 2015, Model line: 1500, Model: Ram 1500 2015Pages: 347, PDF Size: 2.02 MB
Page 263 of 347

WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be burned.
Always place fuel containers on the ground while
filling.
Fuel Filler Cap
If the fuel filler cap is lost or damaged, be sure the
replacement cap is for use with this vehicle.
CAUTION!
Damage to the fuel system or emission control sys-
tem could result from using an improper fuel tank
filler tube cap. A poorly fitting cap could let impuri-
ties into the fuel system.
WARNING!
•Never have any smoking materials lit in or near the
vehicle when the fuel filler cap is removed or the
tank filled.
• Never add fuel to the vehicle when the engine is
running.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
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Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster) will
display the level of DEF remaining in the tank. Refer to
“Instrument Cluster” and “Instrument Cluster Descrip-
tions” in “Understanding Your Instrument Panel” for
further information.
NOTE:Driving conditions (altitude, vehicle speed, load,
etc.) will effect the amount of DEF that is used in your
vehicle.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
in “Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of the vehicle or in fuel door).DEF Filler Cap Chassis Cab Models
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1 — Diesel Exhaust Fluid Fill Location
2 — Diesel Fuel Fill Location
2. Insert DEF fill adapter/nozzle into DEF tank filler neck.CAUTION!
•To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
(Continued)
DEF Filler Cap And Fuel Fill 1500/2500/3500 ModelsFilling The DEF Tank
264 STARTING AND OPERATING
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CAUTION!(Continued)
•DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, how-
ever, if the tank is overfilled and freezes, the
system could be damaged.
• When DEF is spilled, clean the area immediately
with water and use an absorbent material to soak
up the spills on the ground.
• Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it can
result in severe damage to your engine, including
but not limited to failure of the fuel pump and
injectors.
3. Stop filling the DEF tank immediately when any of the following happen: DEF stops flowing from the fill
bottle into the DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically shuts off. 4. Reinstall cap onto DEF tank.
Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C), your vehicle
is equipped with an automatic DEF heating system. This
allows the DEF injection system to operate properly at
temperatures below 12°F (-11°C). If your vehicle is not in
operation for an extended period of time with tempera-
tures below 12°F (-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be damaged.
Therefore, do not overfill the DEF tank.
Extra care should be taken when filling with portable
containers to avoid overfilling. Note the level of the DEF
gauge in your instrument cluster. On pickup applications,
you may safely add a maximum of 2 gallons of DEF from
portable containers when your DEF gauge is reading ½ full.
On Chassis Cab applications a maximum of 2 gallons may
be added when the DEF gauge is reading ¾ full.
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CAUTION!
Due to lack of lubricants in alcohol or gasoline, the
use of these fuels can cause damage to the fuel
system.
NOTE:
• A maximum blend of 5% biodiesel, meeting ASTM
specification D-975 may be used with your Cummins®
diesel engine. (Chassis Cab models not configured
with B20 capability.)
• A maximum blend of 20% biodiesel, meeting ASTM
specification D-7467 may be used with your Cum-
mins® diesel engine. (Pickup models and Chassis Cab
models configured with B20 capability.) •
Use of biodiesel mixture in excess of 20% can nega-
tively impact the fuel filter’s ability to separate water
from the fuel, resulting in high pressure fuel system
corrosion or damage.
• Ethanol blends are not recommended or approved for
use with your Cummins® diesel engine.
• In addition, commercially available fuel additives are
not necessary for the proper operation of your Cum-
mins® diesel engine.
Intervention Regeneration Strategy — Message
Process Flow
The Cummins® diesel engine meets all EPA Heavy Duty
Diesel Engine Emissions Standards, resulting in one of
the lowest emitting diesel engines ever produced.
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FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
2500/3500 Standard Cab Longbed Models 28 Gallons 106 Liters
2500/3500 Crew/Mega Cab Shortbed Models 31 Gallons 129 Liters
2500/3500 Crew Cab Longbed Models 32 Gallons 132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons 197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons 83 Liters
Diesel Exhaust Fluid Tank (Approximate) – 2500/3500 Models 5.5 Gallons 21 Liters
Diesel Exhaust Fluid Tank (Approximate) – Chassis Cab 9 Gallons 34 Liters
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 Quarts 11.4 Liters
Cooling System
6.7L Turbo Diesel Engine (MOPAR® Engine Coolant/Antifreeze 10 Year/
150,000 Mile Formula) 5.7 Gallons 21.4 Liters
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ComponentFluid, Lubricant, or Genuine Part
Crankcase
Ventilation FilterWe recommend you use MOPAR CCV Filter.
Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur
maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur
maximum) to avoid damage to the emissions control system.
For most year-round service, No. 2 diesel fuel meeting ASTM specification D-975 Grade S15
will provide good performance.
If the vehicle is exposed to extreme cold (below 20°F or -7°C), or is required to operate at
colder-than-normal conditions for prolonged periods, use climatized No. 2 diesel fuel or
dilute the No. 2 diesel fuel with 50% No. 1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters.
This vehicle is fully compatible with biodiesel blends up to 5% biodiesel meeting ASTM
specification D-975.
Pickup models, and Chassis Cab models configured with optional B20
capability, are additionally compatible with 20% biodiesel meeting ASTM specification D-7467.
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MAINTAINING YOUR VEHICLE 317
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Adding Engine Coolant (Antifreeze)............116
Adding Fuel ..............................91
Air bag Light .............................17
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .104
Alarm Light ..............................17
Anti-Lock Warning Light .....................17
Antifreeze (Engine Coolant) ..................115
Capacities ........................... .122
Disposal ..............................118
Automatic Transmission Fluid Type ........................... .126
Axle Fluid ............................. .126
Battery .................................113
Brake Fluid ............................ .126
Brake System ........................... .120
Fluid Check .......................... .120
Master Cylinder ....................... .120
Warning Light .......................17,33 Capacities, Antifreeze (Engine Coolant)
..........122
Capacities, Fluid ......................... .122
Caps, Filler Oil (Engine) .......................... .103
Radiator (Coolant Pressure) ................118
Charge Air Cooler ........................ .120
Check Engine Light (Malfunction Indicator Light) . . .17
Coolant Pressure Cap (Radiator Cap) ...........118
Cooling System ...........................114
Adding Coolant (Antifreeze) ...............116
Coolant Capacity ...................... .122
Coolant Level ..........................114
Disposal of Used Coolant ..................118
Drain, Flush, and Refill ...................115
Points to Remember .....................119
Pressure Cap ..........................118
Radiator Cap ..........................118
Selection of Coolant (Antifreeze) .........115,123
334 INDEX - RAM 1500
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Diesel Fuel...............................85
Diesel Fuel Requirements ....................85
Bulk Storage of .........................94
Diesel Fuel System, Re-Priming ...............111
Disposal Antifreeze (Engine Coolant) ................118
Draining Fuel/Water Separator Filter ...........107
Electronic Vehicle Information Center (EVIC) ......41
Engine ................................ .100
Air Cleaner .......................... .104
Block Heater ........................78,84
Break-In Recommendations .................13
Compartment ......................... .100
Coolant (Antifreeze) .....................123
Identification ......................... .100
Idling ................................82
Oil............................. .102 , 123
Oil Filler Cap ......................... .103Filters
Air Cleaner .......................... .104
Engine Fuel .......................... .107
Engine Oil ....................... .104 , 123
Engine Oil Disposal .....................104
Flashers Turn Signal .........................17,32
Fluid Capacities ......................... .122
Fluid Level Checks Brake ............................... .120
Fluid, Brake ............................ .126
Fluids, Lubricants and Genuine Parts ...........123
Fog Lights ...............................17
Fuel ...................................85
Adding ...............................91
Diesel ............................85,123
Filter ............................... .107
Requirements ...........................85
Specifications ...........................86
INDEX - RAM 1500 335
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Tank Capacity......................... .122
Fueling .................................91
Gauges Speedometer ........................17,35
Tachometer .........................17,30
Voltmeter ..............................80
Information Center, Vehicle ...................41
Instrument Cluster .........................16
Intervention Regeneration Strategy ..............49
Keyless Enter-N-Go ........................77
Lights Airbag .............................17,35
Alarm .............................17,36
Anti-Lock ..........................17,30
Brake Warning .......................17,33 Check Engine (Malfunction Indicator)
......17,30
Fog ...............................17,38
High Beam .........................17,34
High Beam Indicator ..................17,34
Instrument Cluster ....................17,30
Seat Belt Reminder ....................17,35
Security Alarm ...................... .17, 36
Tire Pressure Monitoring (TPMS) .............36
Warning (Instrument Cluster Description) . . . .17 , 30
Maintenance Procedures ....................101
Maintenance Schedule ..................... .128
New Vehicle Break-In Period ..................13
Oil, Engine ............................. .102
Capacity ............................ .122
Change Interval ....................... .103
Dipstick ............................. .102
336 INDEX - RAM 1500