manual transmission Ram 1500 2017 Diesel Supplement

NOTE:
•The torque converter clutch will not engage (and 68RFE-
equipped trucks will not shift to sixth gear), until the
transmission fluid and engine coolant are warm [usually
after 1 to 3 miles (2 to 5 km) of driving]. Because the
engine speed is higher when the torque converter clutch
is not engaged, it may seem as if the transmission is not
shifting properly when cold. This is normal. Using the
Electronic Range Select (ERS) shift control, when the
transmission is sufficiently warm, will demonstrate that
the transmission is able to shift into and out of Over-
drive.
• If the vehicle has not been driven for several days, the
first few seconds of operation after shifting the transmis-
sion into gear may seem sluggish. This is due to the fluid
partially draining from the torque converter into the
transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds after starting the engine.MANUAL TRANSMISSION — IF EQUIPPED
WARNING!
You or others could be injured if you leave the vehicle
unattended without having the parking brake fully
applied. The parking brake should always be applied
when the driver is not in the vehicle, especially on an
incline.
CAUTION!
Never drive with your foot resting on the clutch pedal,
or attempt to hold the vehicle on a hill with the clutch
pedal partially engaged, as this will cause abnormal
wear on the clutch.
NOTE: During cold weather, you may experience in-
creased effort in shifting until the transmission fluid warms
up. This is normal.
150 STARTING AND OPERATING

Shifting
Truck models with manual transmission are equipped with
a clutch interlocking ignition system. The clutch pedal
must be fully pressed to start the vehicle.
Fully press the clutch pedal before shifting gears. As you
release the clutch pedal, lightly press the accelerator pedal.This transmission has a “creeper” first gear which should
be used to start from a standing position when carrying a
payload or towing a trailer. Damage to the clutch can result
from starting in second or third gear with a loaded vehicle.
An unloaded vehicle may be launched in second gear. Use
each gear in numerical order – do not skip a gear.
NOTE:
When loaded, pulling a trailer or on a grade, the
truck should always start in first gear and not skip gears.
Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for both
fuel economy and performance, it should be upshifted as
listed in recommended shift speed chart. Shift at the
vehicle speeds listed for acceleration. When heavily loaded
or pulling a trailer these recommended up-shift speeds
may not apply.
Shift Pattern
5
STARTING AND OPERATING 151

You have the ability to configure the functionality of the
auxiliary switches via the instrument cluster display. All
switches can now be configured for setting the switch type
operation to latching or momentary, power source of either
battery or ignition, and ability to hold last state across key
cycles.
NOTE:Holding last state conditions are met when switch
type is set to latching and power source is set to ignition.
For further information on using the auxiliary switches,
please refer to the Ram Body Builders Guide by accessing
www.rambodybuilder.comand choosing the appropriate
links.
POWER TAKE OFF OPERATION — IF EQUIPPED
(CHASSIS CAB ONLY)
This vehicle when equipped with PTO Prep and either the
AS69RC automatic six-speed or G-56 manual six-speed
transmissions, will allow for an aftermarket upfit with a
transmission driven PTO (power take off). The customer
will have the ability to operate the PTO in either a
“stationary” or “mobile” mode. The vehicles will be factory
set to the “stationary” mode. To select ’mobile mode’ You
will need to enter the commercial vehicle menu on the
instrument cluster display and select mobile PTO mode. Details of the PTO selection modes and further PTO
information is available at the Ram Truck Bodybuilders
web site.
rambodybuilder.com
AS69RC Six-Speed Automatic Transmission Only
The PTO drive gear (part of the AS69RC) operates at torque
converter turbine speed. The turbine speed will be less
than engine speed when the torque converter clutch is not
engaged and will be same as engine speed when the torque
converter clutch is engaged.
Stationary Mode
To operate the PTO in this mode the vehicle must meet the
following conditions:
•
Transmission in PARK position (vehicles equipped with
automatic transmission.)
• PTO switch has been activated.
• Parking brake applied (vehicles equipped with manual
transmission).
• Brake pedal must not be applied.
• Vehicle engine must be running.
• No vehicle, brake or clutch switch faults present.
154 STARTING AND OPERATING

JUMP STARTING
WARNING!
•To prevent personal injury or damage to clothing, do
not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connecting
jumper cables or allow cable clamps to touch each
other. Keep open flames or sparks away from battery
vent holes. Always wear eye protection when work-
ing with batteries.
• Do not use a booster battery or any other booster
source that has a greater than 12 Volt system, i.e., do
not use a 24 Volt power source.
NOTE: Replacement batteries should both be of equal size
to prevent damage to the vehicle’s charging system.
Your vehicle is equipped with two 12 Volt batteries. If it
becomes necessary to use a booster battery with jumper
cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
Set the parking brake and place an automatic transmission
in PARK (or NEUTRAL for a manual transmission).
Turn off lights, heater and other electrical loads. Observe
charge indicator (if equipped) in both batteries. If the indicator (if equipped) is light or yellow on either battery,
replace that battery.CAUTION!
Use the jump start procedure only when the charge
indicator (if equipped) in both batteries is dark in the
center. Do not attempt jump starting when either
battery charge indicator (if equipped) is light or yel-
low. If the charge indicator (if equipped) has a green
dot in the center, failure to start is not due to a
discharged battery and cranking system should be
checked.
1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to
the positive terminal of the discharged battery.
NOTE: Do not connect jumper cables to the fuses. Only
use the jump post when connecting jumper cables.
WARNING!
Do not permit vehicles to touch each other as this could
establish a ground connection and personal injury
could result.
170 WHAT TO DO IN EMERGENCIES

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models) .........174
 ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC HD (3500/CHASSIS CAB
MODELS) ............................ .175
 MAINTENANCE PROCEDURES .............176
▫ Engine Oil .......................... .176
▫ Engine Air Cleaner Filter .................180
▫ Draining Fuel/Water Separator Filter ........184
▫ Engine Mounted Fuel Filter Replacement ......185
▫ Underbody Mounted Fuel Filter Replacement . . .186
▫ Priming If The Engine Has Run Out Of Fuel . . .188
▫ Intervention Regeneration Strategy — Message
Process Flow ......................... .189
▫ Diesel Exhaust Fluid .....................190 ▫
Maintenance-Free Batteries ................190
▫ Cooling System ....................... .191
▫ Charge Air Cooler — Inter-Cooler ...........195
▫ Brake System ........................ .195
▫ Clutch Hydraulic System .................196
▫ Transfer Case — If Equipped ..............197
▫ Manual Transmission — If Equipped .........197
▫ Automatic Transmission — If Equipped .......197
▫ Noise Control System Required Maintenance &
Warranty ........................... .200
 FLUID CAPACITIES ..................... .204
 FLUIDS, LUBRICANTS AND GENUINE PARTS . .205
▫ Engine ............................. .205
▫ Chassis ............................ .207
7

Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” for the proper main-
tenance intervals.
Selection of Lubricant
Refer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for fluid specifications.
Fluid Level Check
This fluid level can be checked by removing the filler plug.
The fluid level should be to the bottom edge of the filler
plug hole with the vehicle in a level position.
Manual Transmission — If Equipped
Selection of Lubricant
Refer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for fluid specifications.
Fluid Level Check
The fluid level can be checked by removing the filler plug.
If the level of the lubricant is more than 1/2 in (12 mm)
below the bottom of the filler hole while the vehicle is onlevel ground, enough lubricant should be added to bring
the level to 1/4 in (6 mm) below the bottom of the filler
hole.
Automatic Transmission — If Equipped
Selection of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid. Refer
to “Fluids, Lubricants, and Genuine Parts” in this section
for fluid specifications. It is important to maintain the
transmission fluid at the correct level using the recom-
mended fluid.
No chemical flushes should be used in any transmission;
only the approved lubricant should be used.
CAUTION!
Using a transmission fluid other than the manufactur-
er ’s recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids, Lubricants, and Genu-
ine Parts” in this section for fluid specifications.
7
MAINTAINING YOUR VEHICLE 197

Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission – If Equipped 6.7L Diesel with
(Six-Speed 68RFE) – 2500/3500 Pickup models without
PTO Only use ATF+4 Automatic Transmission Fluid. Failure to
use ATF+4 fluid may affect the function or performance of
your transmission. We recommend MOPAR ATF+4 fluid.
Automatic Transmission – If Equipped 6.7L Diesel with
(Six-Speed AS69RC) – Pickup models with PTO and
All Chassis Cab models Only use MOPAR ASRC Automatic Transmission Fluid or
equivalent. Failure to use the proper fluid may affect the
function or performance of your transmission.
Transfer Case We recommend you use MOPAR BW44–44 Transfer Case
Fluid.
Front and Rear Axle Fluid (2500/3500) We recommend you use SAE 75W-85 HD Ram GL-5
Synthetic Axle Lubricant. Limited slip additive is not
required for Limited-Slip Rear Axles.
Front and Rear Axle Fluid (4500/5500) We recommend you use GL-5 SAE 75W-90 Synthetic (MS-
9763). Limited slip additive is not required for Limited-Slip
Rear Axles.
Clutch Linkage We recommend you use MOPAR Multi-Purpose Grease,
NLGI Grade 2 E.P. or equivalent.
Manual Transmission (G-56) – If Equipped We recommend you use MOPAR ATF+4 Automatic Trans-
mission Fluid or equivalent licensed ATF+4 product.
7
MAINTAINING YOUR VEHICLE 207

Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission
fluid and filter(s) if using your
vehicle for any of the following:
police, fleet, or frequent trailer
towing (68RFE transmission only). XX
Change automatic transmission
fluid and filter(s). X
Change the manual transmission
fluid if using your vehicle for any of
the following: police, fleet, or
frequent trailer towing. XX
Replace Crankcase Ventilation
Filter (CCV). XX
Flush and replace power steering
fluid. X
Flush and replace engine coolant.
*** X
Adjust valve lash clearance. X
8
MAINTENANCE SCHEDULE 215

Electronic Range Select (ERS)..................147
Electronic Speed Control (Cruise Control) ..........96
Emergency, In Case Of Jump Starting .......................... .170
Engine ................................. .174
Air Cleaner ............................ .180
Block Heater ....................... .125 , 137
Break-In Recommendations ..................94
Compartment ...................... .174 , 175
Coolant (Antifreeze) ..................... .205
Identification ....................... .174 , 175
Idling ................................ .133
Jump Starting .......................... .170
Oil .............................. .176 , 205
Oil Filler Cap .......................... .178
Oil Synthetic ........................... .179
Runaway ............................. .156
Exhaust Brake ............................ .138
Exhaust System ........................... .200
Filters Engine Fuel ........................... .184
Engine Oil ........................ .179 , 205
Engine Oil Disposal ...................... .179
Fluid Capacities ........................... .204Fluid Level Checks
Brake ................................ .195
Manual Transmission ..................... .197
Transfer Case .......................... .197
Fluids, Lubricants And Genuine Parts ............205
Fuel ................................... .157
Adding ........................... .160 , 162
Diesel ........................ .157 , 162 , 205
Filter ................................ .184
Requirements .......................... .157
Specifications .......................... .157
Tank Capacity .......................... .204
Fueling ................................. .160
Gauges V

oltmeter ............................. .130
Gear Ranges ............................. .142
Idle Up Feature ........................... .134
Instrument Cluster ......................... .102
Intervention Regeneration Strategy ..............113
Jump Starting ............................ .170
222 INDEX - RAM 2500 / 3500 / 4500 / 5500

Keyless Enter-N-Go........................ .122
Maintenance Procedures ..................... .176
Maintenance Schedule ...................... .210
Manual Transmission ....................... .150
Fluid Level Check ....................... .197
Shift Speeds ........................... .151
New Vehicle Break-In Period ...................94
Noise Control Maintenance ........................... .200
Tampering Prohibited .....................200
Noise Emission Warranty .....................200
Oil Change Indicator ....................... .210
Oil, Engine .............................. .176
Capacity .............................. .204
Change Interval ........................ .177
Dipstick .............................. .176
Disposal .............................. .179
Filter ............................ .179 , 205
Filter Disposal .......................... .179
Identification Logo ...................... .178
Materials Added To ...................... .179
Recommendation ........................ .177Synthetic
............................. .179
Viscosity .............................. .178
Overdrive ............................... .148
Overdrive OFF Switch ...................... .148
Perform Service Indicator, Reset ................211
Power Take-Off Adapter ........................ .154
Take-Off Operation ...................... .154
PTO (Power Take-Off) ...................... .154
Radiator Cap (Coolant Pressure Cap) .............191
Remote Starting System .......................92
Resetting Perform Service Indicator ..............211
Selection Of Coolant (Antifreeze) ...............205
Shifting ................................ .140
Automatic Transmission ....................141
Manual

Transmission ..................... .150
Speed Control Accel/Decel .............................99
Cancel .................................97
Speed Control (Cruise Control) ..................96
Starting ................................ .121
Automatic Transmission ....................121
8
INDEX - RAM 2500 / 3500 / 4500 / 5500 223