fuel cap Ram 2500 2014 Diesel Supplement

Fuel Water Separation — Must Use Mopar
Approved Fuel Filter Elements
Biodiesel fuel has a natural affinity to water and water
accelerates microbial growth. Your Mopar filtration sys-
tem is designed to provide adequate fuel water separa-
tion capabilities.
Fuel In Oil Dilution — Must Adhere To Required
Oil Change Interval
Fuel dilution of lubricating oil has been observed with
the use of Biodiesel fuel. Fuel in oil must not exceed 5%.
To ensure this limit is met your oil change interval must
be maintained with in the suggested schedule. The
regular use of biodiesel between 6% and 20% requires
intervals shorter than the outlined 10,000 miles and must
not exceed the suggested schedule. When routinely op-
erating on biodiesel between 6% and 20%, oil and filter
replacement intervals must not exceed 8,000 Miles or 6
months, which ever comes first.
Biodiesel Fuel Filter Change Intervals
The use of biodiese requires intervals shorter than the
outlined 30,000 miles (48 280 km) and must not exceed
the suggested schedule. When operating on biodiesel
between 6% and 20%, fuel filter replacement intervals
must not exceed 20,000 Miles (40 233 km).
NOTE:Under no circumstances should oil change inter-
vals exceed 8,000 miles (12 875 km) or 6 months, if
regular operation occurs with 6% - 20% biodiesel blends.
Under no circumstances should fuel filter intervals ex-
ceed 20,000 miles (40 233 km), if regular operation occurs
with 6% - 20% biodiesel blends. Failure to comply with
these Oil Change and fuel filter requirements for vehicles
operating on biodiesel blends up to B20 may result in
premature engine wear. Such wear is not covered by the
New Vehicle Limited Warranty. The engine may suffer
severe damage if operated with concentrations of bio-
diesel higher than 20%.
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STARTING AND OPERATING 73

ADDING FUEL — 1500 DIESEL MODELS
1. Open the fuel filler door.NOTE:There is no fuel filler cap. A flapper door inside
the filler pipe seals the system.
2. Insert the fuel nozzle fully into the filler pipe – the
nozzle opens and holds the flapper door while refuel-
ing.
3. Fill the vehicle with fuel – when the fuel nozzle
“clicks” or shuts off the fuel tank is full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door to allow
emergency refueling with a fuel can.
Diesel Fuel And Diesel Exhaust Fluid Fill Location
1 — Diesel Exhaust Fluid Fill Location
2 — Diesel Fuel Fill Location
92 STARTING AND OPERATING

DEF is subject to freezing at the lowest temperatures. For
example, DEF may freeze at temperatures at or below 12°
F (-11° C). The system has been designed to operate in
this environment.
NOTE:When working with DEF, it is important to know
that:
•
Any containers or parts that come into contact with
DEF must be DEF compatible (plastic or stainless
steel). Copper, brass, aluminum, iron or non-
stainless steel should be avoided as they are subject
to corrosion by DEF.
•If DEF is spilled, it should be wiped up completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster) will
display the level of DEF remaining in the tank. Refer to
“Instrument Cluster” and “Instrument Cluster Descrip-
tions” in “Understanding Your Instrument Panel” for
further information.
NOTE:Driving conditions (altitude, vehicle speed, load,
etc.) will effect the amount of DEF that is used in your
vehicle.
DEF Fill Procedure
NOTE:Refer to “Fluids, Lubricants, and Genuine Parts”
in “Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of
the vehicle or in fuel door).
96 STARTING AND OPERATING

2. Insert DEF fill adapter/nozzle into DEF tank filler
neck.NOTE:
•The DEF gauge may take up to five seconds to update
after adding a gallon or more of Diesel Exhaust Fluid
(DEF) to the DEF tank. If you have a fault related to the
DEF system, the gauge may not update to the new
level. See your authorized dealer for service.
•
The DEF gauge may also not immediately update after a
refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the DEF
fluid and allow the gauge to update after a period of run
time. Under very cold conditions, it is possible that the
gauge may not reflect the new fill level for several drives.
CAUTION!
•To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
(Continued)
DEF Filler Cap And Fuel Fill 1500/2500/3500 Models
1 — Diesel Exhaust Fluid Fill Location
2 — Fuel Fill Location
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STARTING AND OPERATING 97

CAUTION!(Continued)
•DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, how-
ever, if the tank is overfilled and freezes, the
system could be damaged.
•When DEF is spilled, clean the area immediately
with water and use an absorbent material to soak
up the spills on the ground.
•Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it can
result in severe damage to your engine, including
but not limited to failure of the fuel pump and
injectors.
3. Stop filling the DEF tank immediately when any of the
following happen: DEF stops flowing from the fill
bottle into the DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically shuts off.4. Reinstall cap onto DEF tank.
Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C), your vehicle
is equipped with an automatic DEF heating system. This
allows the DEF injection system to operate properly at
temperatures below 12°F (-11°C). If your vehicle is not in
operation for an extended period of time with tempera-
tures below 12°F (-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be damaged.
Therefore, do not overfill the DEF tank.
Extra care should be taken when filling with portable
containers to avoid overfilling. Note the level of the DEF
gauge in your instrument cluster. On pickup applications,
you may safely add a maximum of 2 gallons of DEF from
portable containers when your DEF gauge is reading ½ full.
98 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.0L DIESEL. . . .100
MAINTENANCE PROCEDURES...........101
▫Engine Oil..........................102
▫Engine Air Cleaner Filter................104
▫Draining Fuel/Water Separator Filter.......105
▫Underbody Mounted Fuel Filter Replacement. .108
▫Priming If The Engine Has Run Out Of Fuel . .109
▫Intervention Regeneration Strategy — EVIC
Message Process Flow..................111▫Maintenance-Free Batteries...............111
▫Cooling System......................112
▫Charge Air Cooler — Inter-Cooler.........118
▫Brake System........................118
FLUID CAPACITIES....................121
FLUIDS, LUBRICANTS AND GENUINE
PARTS ..............................122
▫Engine.............................122
▫Chassis............................125
5

mark. The total capacity from the MIN mark to the MAX
mark is 1.3 qts (1.2 L).
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
NOTE:It is possible for your oil level to be slightly
higher than a previous check. This would be due to diesel
fuel that may temporarily be in the crankcase due to
operation of the diesel particulate filter regeneration
strategy. This fuel will evaporate out under normal
operation.
Never operate the engine with oil level below the “MIN”
mark or above the upper “MAX” mark.
Change Engine Oil
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Engine Oil Viscosity (SAE Grade)
CAUTION!
Your vehicle is equipped with an advanced technol-
ogy Diesel Engine and an emission device designed
to limit Diesel Particulate Emissions from being
released into the atmosphere. The durability of your
engine and life expectancy of this diesel particulate
filter emission device is highly dependent on the use
of the correct engine oil.
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MAINTAINING YOUR VEHICLE 103

FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)
3.0L Diesel Engine 26 Gallons 98.5 Liters
Diesel Exhaust Fluid Tank 8 Gallons 30.3 Liters
Engine Oil With Filter
3.0 Liter Diesel Engine (SAE 5W-30 Synthetic, API Certified Low Ash) 10.5 Quarts 10 Liters
Cooling System
3.0L Turbo Diesel Engine (MOPAR® Engine Coolant/Antifreeze 10
Year/150,000 Mile Formula OAT (Organic Additive Technology))11.6 Quarts 11 Liters
5
MAINTAINING YOUR VEHICLE 121

If this telltale turns on, safely pull over and stop the
vehicle. Then, shift the transmission into NEUTRAL and
run the engine at idle or faster until the light turns off.
CAUTION!
Continuous driving with the Transmission Tempera-
ture Warning Light illuminated will eventually cause
severe transmission damage or transmission failure.
WARNING!
If you continue operating the vehicle when the
Transmission Temperature Warning Light is illumi-
nated you could cause the fluid to boil over, come in
contact with hot engine or exhaust components and
cause a fire.•Air Suspension Payload Protection Telltale — If
Equipped
This telltale will turn on to indicate that the
maximum payload may have been exceeded or
load leveling cannot be achieved at its current
ride height.
Protection Mode will automatically be selected in
order to “protect” the air suspension system, air
suspension adjustment is limited due to payload.
•Service Stop/Start System Telltale — If Equipped
This telltale will turn on to indicate that the
Stop/Start is Unavailable, service Stop/Start
system.
•Loose Fuel Filler Cap
This telltale will turn on to indicate that the fuel
filler cap may be loose.
172 UNDERSTANDING YOUR INSTRUMENT PANEL

on pickup applications, and approximately 7 gallons
(28 Liters) are required on chassis-cab applications.
•Speed Limited to 5 MPH in XXX mi Refill DEF—
This message will continuously display if the “DEF
Low Refill Soon” message is ignored, and the fre-
quency of occurance of the chime will increase unless
up to 2 gallons (7.5 Liters) of DEF is added to the tank.
•5 MPH Max Speed on Restart, Long Idle or Refuel
Refill DEF— This message will continuously display
when the counter reaches zero, and will be accompa-
nied by a periodic chime.
•The vehicle will only be capable of a maximum speed
of 5 MPH upon the first of the following conditions to
occur:
•If the vehicle is shutoff and restarted.
•If the vehicle is idled for an extended period of time,
approximately one hour or greater.•If the system detects that the level of fuel in the tank
has increased.
•Add a minimum of 2 gallons (9.5 Liters) of DEF to the
tank in order to avoid vehicle operation at a maximum
speed of 5 MPH (8 km/H).
NOTE:A minimum of 2 gallons (9.5 Liters) may be
required to restore normal vehicle operation. Although
the vehicle will start normally and can be placed in gear
after this message has been initially displayed, extreme
caution should be utilized since the vehicle will only be
capable of maneuvering at a maximum speed of 5 MPH
(8 km/H).
Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are four different messages which are displayed if
the vehicle detects that the DEF system has been filled
with a fluid other than DEF, has experienced component
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UNDERSTANDING YOUR INSTRUMENT PANEL 181