Ram 2500 2015 Owner's Manual

4. Free the winch hook and attach the hook strap. Freethe winch hook from its anchor point. Attach the hook
strap to the hook (if not attached).
5. Pull the wire to the anchor point. Pull out enough wire rope to reach your anchor point. Be sure to keep a
certain amount of tension on the wire as it can become twisted and over-wrapped when slackened, leading to
wire rope damage. To prevent losing the end, hold the
hook strap while you work.
6. Secure to the anchor point. Once you have established your anchor point, secure the tree-trunk protector or
choker-chain around the object.
Hook StrapPulling Wire Rope
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CAUTION!
Always be certain the anchor you select will with-
stand the load.NOTE: How to choose an anchor point:
A secure anchor
is critical to winching operations. An anchor must be
strong enough to hold while winching. Natural anchors
include trees, stumps and rocks. Hook the cable as low as
possible. If no natural anchors are available when recov-
ering another vehicle, your vehicle becomes the anchor
point. In this case, be sure to put the transmission in
NEUTRAL, apply the hand brake and block its wheels to
prevent your vehicle from moving. Ideally, you’ll want
an anchor point that will enable you to pull straight in the
direction the vehicle will move. This allows the wire rope
to wind tightly and evenly onto the spooling drum. An
anchor point as far away as possible will provide the
winch with its greatest pulling power.
7. Attach the Clevis/D-shackle and Tree Trunk Protector. Attach the shackle to the two ends of the strap or chain
and through the hook loop, being careful not to over
tighten (tighten and back-off 1/2 turn).
Tree Trunk Protector
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8. Lock the clutch. Lock the winch drum by rotating theclutch lever on the winch to engage.
NOTE: Always ensure the clutch is fully engaged or
disengaged. 9. Connect the remote control to the winch control box,
located behind the front bumper. Be careful not to let
the remote control cord dangle in front of the winch. If
you choose to control the winch from inside your
vehicle, always pass the remote through a window to
avoid pinching the cord in the door. Always discon-
nect the remote control when not in use.
Clevis/D-Shackles
Winch Box Remote Control Connector
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10. Put wire rope under tension. Using the remote con-trol switch, slowly wind the wire rope until no slack
remains. Once the wire rope is under tension, stand
well clear of it and never step over it. 11. Check your anchor. Make sure all connections are
secured and free of debris before continuing with the
winching procedure.
12. Check wire rope. The wire rope should be neatly wound around the spooling drum. Improper wind-
ing can cause damage to the wire rope.
Pulling Wire Rope Under Tension
Wire Neatly Wound Around The Spooling Drum
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In certain situations you may
decide to throw a heavy blan-
ket or similar object over the
wire rope. A heavy blanket
can absorb energy should the
wire rope break. Place it on
the wire rope midway be-
tween the winch and the an-
chor point. Do this before the
wire rope is put under ten-
sion. Do not approach or move the blanket once tension
is applied. Do not allow it to get pulled into the fairlead.
If it is necessary to move or remove the blanket, slack the
tension on the wire rope first.
13. Establish no people zones:Make your intentions
clear. Be sure that everyone in the immediate vicinity
surrounding the winching operation is completely
aware of your intentions before you pull. Declare
where the spectators should not stand - never behind or in front of the vehicle and never near the
wire rope or snatch block. Your situation may have
other
no people zones.
No People Zones
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14. Begin winching. With the winching vehicles engineon and light tension already on the wire rope, begin
winching slowly and steadily. Be sure that the wire
rope is winding evenly and tightly around the spool-
ing drum. For additional assistance, the winched
vehicle can be slowly driven while being pulled by
the winch. Continue pulling until the vehicle is on
stable ground. If you are able to drive the vehicle, the
winching operation is complete.
Using The Remote Control
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NOTE:•Avoid overheating the winch motor. For extended
winching, stop at reasonable intervals to allow the
winch motor to cool down.
• What to look for under load: The wire rope must
always spool onto the drum as indicated by the
drum rotation decal on the winch. As you power-in,
make sure the wire rope winds evenly and tightly on
the drum. This prevents the outer wire wraps from
drawing into the inner wraps, binding and damag-
ing the wire rope. Avoid shock loads by using the
control switch intermittently to take up wire rope
slack. Shock loads can momentarily far exceed the
winch and wire rope ratings. During side pulls the
wire rope tends to stack up at one end of the drum.
This stack can become large enough to cause serious
damage to the winch. So, line up pulls as straight
ahead as possible and stop winching if the wire rope
comes close to the tie rods or mounting plate. To fix an uneven stack, spool out that section of the rope
and reposition it to the opposite end of the drum,
which will free up space for continued winching.
15. Secure vehicle. Once recovery of the vehicle is com- plete, be sure to secure the vehicle’s brakes and shift
the transmission to PARK. Release tension in the wire
rope.
16. Disconnect the wire rope, and disconnect from the anchor.
17. Rewind the wire rope. The person handling the wire rope should walk the rope in and not let it slide
through the hand, control the winch at all times.
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STARTING AND OPERATING 565

WARNING!
To prevent serious injury, NEVER put your fingers
inside the hook area as you are powering-in.NOTE: How to spool under no load:
Arrange the re-
mote control lead so it cannot be caught in the winch.
Arrange the wire rope so it will not kink or tangle when
spooled. Be sure any wire rope already on the spooling
drum is wound tightly and evenly layered. Tighten and
straighten the layer if necessary. Keep the wire rope
under light tension and spool the wire rope back and
onto the winch drum in even layers. Stop frequently to
tighten and straighten the layers as necessary. Repeat this
process until the winch hook is the same distance as the
full length of the remote control from the winch. Pinch
the hook between your thumb and forefinger and attach
the hook strap. Hold the hook strap between the thumb
and forefinger to keep tension on the wire rope. Walk the
wire rope towards the fairlead, carefully spooling in the
remaining wire rope. By pulsing the remote control
switch.
18. Store the hook on the most outboard loop of the tow hook.
Rewinding The Wire Rope
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19. Disconnect the remote control. Disconnect the remotecontrol cord from the control box and store in a clean
and dry place. Winching operations are now com-
plete. Put the cap on the solenoid plug-in.
NOTE: Always store the remote control in a protected,
clean, dry area.
Rigging Techniques
Various winching situations will require application of
other winching techniques. These could range from too
little distance to achieve maximum pull using straight
line rigging, simply increasing pulling power, or main-
taining a straight-line pulling situation. You will have to
assess what technique is correct for your situation. Think
safety at all times.
Hook In Stored Position
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How To Change The Pulling DirectionAll winching operations should have a straight line from
the winch to the object being pulled. This minimizes the
wire rope collecting on one side of the drum affecting
pulling efficiency and damaging wire rope. A snatch
block, secured to a point directly in front of the vehicle
will enable you to change your pulling direction while
still allowing the wire rope to be at 90° to wind properly
onto the spooling drum.
Increasing Pulling Power
In some cases, you may find yourself needing more
pulling power. The use of snatch blocks increases me-
chanical advantage and that increases your pulling
power.
Change Pulling Directions
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