coolant Ram 2500 2016 Diesel Supplement

engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a child
or pet, seek emergency assistance immediately. Clean up
any ground spills immediately.
Points To Remember
NOTE:When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is nor-
mally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot engine
coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle. •
Check the coolant freeze point in the radiator and in the
coolant expansion bottle. If engine coolant (antifreeze)
needs to be added, the contents of the coolant expansion
bottle must also be protected against freezing.
• If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
• Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corrosion
protection of your engine which contains aluminum
components.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
7
MAINTAINING YOUR VEHICLE 359

•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased emis-
sions.
Charge Air Cooler — Inter-Cooler
The charge air cooler is positioned below the radiator and
the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger, where it is pressurized. This pressurized air
rapidly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through
another hose to the intake manifold of the engine. The air
entering the engine has been cooled by about 50° to 100°F
(10° to 38°C). This cooling process enables more efficient
burning of fuel resulting in fewer emissions. To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and
radiator clean and free of debris. Periodically check the
hoses leading to and from the charge air cooler for cracks
or loose clamps resulting in loss of pressure and reduced
engine performance.
Brake System
Brake Master Cylinder — Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the “Brake System Warning Light” indicates
system failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX” mark and a “MIN” mark. The fluid level must be
kept within these two marks. Do not add fluid above the
full mark because leakage may occur at the cap.
360 MAINTAINING YOUR VEHICLE

FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
2500/3500 Standard Cab Longbed Models 28 Gallons106 Liters
2500/3500 Crew/Mega Cab Shortbed Models 31 Gallons129 Liters
2500/3500 Crew Cab Longbed Models 32 Gallons132 Liters
Standard Rear Tank – Chassis Cab Only 52 Gallons197 Liters
Optional Midship Tank – Chassis Cab Only 22 Gallons83 Liters
Diesel Exhaust Fluid Tank (Approximate) – 2500/3500 Models 5.5 Gallons21 Liters
Diesel Exhaust Fluid Tank (Approximate) – Chassis Cab 9 Gallons34 Liters
Engine Oil With Filter
6.7L Turbo Diesel Engine 12 Quarts11.4 Liters
Cooling System
6.7L Turbo Diesel Engine (MOPAR Engine Coolant/Antifreeze 10
Year/150,000 Mile Formula) 5.7 Gallons
21.4 Liters
7
MAINTAINING YOUR VEHICLE 373

FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
ComponentFluid, Lubricant, or Genuine Part
Engine Coolant We recommend you use MOPAR Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT (Organic Additive Technology).
Engine Oil In ambient temperatures above 0°F (-18°C), we recommend you use 15W-40 engine oil such
as MOPAR, Shell Rotella and Shell Rimula that meets FCA Material Standard MS-10902 and
the API CJ-4 engine oil category is required. Products meeting Cummins CES 20081 may
also be used. The identification of these engine oils is typically located on the back of the
oil container.
In ambient temperatures below 0°F (-18°C), we recommend you use 5W-40 synthetic
engine oil such as MOPAR, Shell Rotella and Shell Rimula that meets FCA Material
Standard MS-10902 and the API CJ-4 engine oil category is required.
374 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULE — DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accuracy
of the oil level reading. Add oil only when the level is at
or below the ADD or MIN mark.
Once A Month
• Inspect the batteries, and clean and tighten the termi-
nals as required. •
Check the fluid levels of the coolant reservoir, brake
master cylinder, and automatic transmission (if
equipped), and add as needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect engine air filter.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
380 MAINTENANCE SCHEDULE

Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Flush and replace power steering
fluid. X
Flush and replace engine coolant.
*** X
Adjust valve lash clearance. X
388 MAINTENANCE SCHEDULE

Adding Engine Coolant (Antifreeze)............140
Adding Fuel .............................114
Air Bag Light .............................25
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .128
Alarm (Security Alarm) ......................28
Antifreeze (Engine Coolant) ..................139
Capacities ........................... .146
Disposal ............................. .142
Automatic Transmission Fluid Type ........................... .150
Axle Fluid ............................. .150
Battery .................................30
Charging System Light ....................30
Brake Fluid ............................ .150
Brake System ........................... .144
Fluid Check .......................... .144
Master Cylinder ....................... .144Warning Light
..........................26
Capacities, Antifreeze (Engine Coolant) ..........146
Capacities, Fluid ......................... .146
Caps, Filler Oil (Engine) .......................... .127
Radiator (Coolant Pressure) ................142
Charge Air Cooler ........................ .144
Coolant Pressure Cap (Radiator Cap) ...........142
Cooling System .......................... .138
Adding Coolant (Antifreeze) ...............140
Coolant Capacity ...................... .146
Coolant Level ......................... .138
Disposal Of Used Coolant .................142
Drain, Flush, And Refill ...................139
Points To Remember .....................143
Pressure Cap ......................... .142
Radiator Cap ......................... .142
Selection Of Coolant (Antifreeze) ........139 , 147
8
INDEX - RAM 1500 391

Cruise Light..............................58
Diesel Fuel ............................. .108
Diesel Fuel Requirements ....................108
Bulk Storage Of ........................117
Diesel Fuel System, Re-Priming ...............135
Disposal Antifreeze (Engine Coolant) ................142
Door Ajar ...............................35
Door Ajar Light ...........................35
Draining Fuel/Water Separator Filter ...........131
Electronic Throttle Control Warning Light .........32
Electronic Vehicle Information Center (EVIC) ......63
Engine ................................ .124
Air Cleaner .......................... .128
Block Heater ...................... .100 , 107
Break-In Recommendations .................13
Compartment ......................... .124Coolant (Antifreeze)
.....................147
Identification ......................... .124
Idling .............................. .104
Oil............................. .126 , 147
Oil Filler Cap ......................... .127
Filters Air Cleaner .......................... .128
Engine Fuel .......................... .131
Engine Oil ....................... .128 , 147
Engine Oil Disposal .....................128
Flashers Turn Signal ............................57
Fluid Capacities ......................... .146
Fluid Level Checks Brake ............................... .144
Fluid, Brake ............................ .150
Fluids, Lubricants And Genuine Parts ...........147
Fog Lights ...............................46
392 INDEX - RAM 1500

New Vehicle Break-In Period..................13
Oil Pressure Light ..........................31
Oil, Engine ............................. .126
Capacity ............................ .146
Change Interval ....................... .127
Dipstick ............................. .126
Disposal ............................. .128
Filter ........................... .128 , 147
Filter Disposal ........................ .128
Materials Added To ..................... .128
Pressure Warning Light .................31,34
Recommendation ...................... .126
Viscosity ............................ .127
Radiator Cap (Coolant Pressure Cap) ...........139
Remote Starting System ......................12 Schedule, Maintenance
.....................152
Seat Belts Reminder ..............................24
Security Alarm ............................28
Selection Of Coolant (Antifreeze) ..............147
Signals, Turn .............................57
Starting .................................97
Automatic Transmission ...................98
Engine Block Heater .................100 , 107
Remote ...............................12
Starting Procedures .........................97
Starting Procedures (Diesel Engines) .............97
Tip Start ................................98
Ti re s Pressure Warning Light ....................40
Transfer Case Fluid ............................... .150
394 INDEX - RAM 1500

Adding Engine Coolant (Antifreeze)............356
Adding Fuel ............................ .312
Air Bag Light ........................... .191
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .340
Air Filter .............................. .340
Alarm (Security Alarm) .....................194
Antifreeze (Engine Coolant) ..................355
Capacities ........................... .373
Disposal ............................. .358
Automatic Transmission Adding Fluid ......................... .365
Fluid Level Check ...................... .364
Fluid Type ........................... .377
Shifting ............................. .286
Axle Fluid ............................. .377
Battery ................................ .196
Blanket .......................... .274 , 354Charging System Light
...................196
Emergency Starting ..................... .326
Brake System ........................... .360
Fluid Check .......................... .360
Master Cylinder ....................... .360
Warning Light ........................ .192
Brake/Transmission Interlock .................286
Capacities, Antifreeze (Engine Coolant) ..........373
Capacities, Fluid ......................... .373
Caps, Filler Oil (Engine) .......................... .338
Radiator (Coolant Pressure) ................358
Charge Air Cooler ........................ .360
Coolant Pressure Cap (Radiator Cap) ...........358
Cooling System .......................... .354
Adding Coolant (Antifreeze) ...............356
Coolant Capacity ...................... .373
Coolant Level ......................... .354
396 INDEX - RAM 2500 / 3500 / 4500 / 5500