manual transmission Ram 2500 2016 Diesel Supplement

A MESSAGE FROM FCA US LLC
FCA US LLC welcomes you as a turbocharged diesel-
powered truck owner. Your diesel truck will sound, feel,
drive, and operate differently from a gasoline-powered
truck. It is important that you read and understand this
manual.
Almost 100% of the heavy trucks in the United States and
Canada are diesel-powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine.NOTE:
•
Some aftermarket products may cause severe engine/
transmission and/or exhaust system damage. Your
vehicle’s Powertrain Control Systems can detect and
store information about vehicle modifications that
increase horsepower and torque output such as
whether or not performance-enhancing powertrain
components, commonly referred to as downloaders,
power boxes, or performance chips have been used.
• Any chassis/suspension or tire size modifications to
the vehicle will effect the performance of the Adaptive
Cruise Control and Forward Collision Warning Sys-
tem.
8 INTRODUCTION

STARTING PROCEDURES
Before starting your vehicle, adjust your seat, both inside
and outside mirrors, and fasten your seat belts.
The starter is allowed to crank for up to 30-second
intervals. Waiting a few minutes between such intervals
will protect the starter from overheating.
WARNING!
•Before exiting a vehicle, always apply the parking
brake, shift the automatic transmission into PARK
or the manual transmission into REVERSE. Always
make sure the keyless ignition node is in the “OFF”
mode, remove the Key Fob from the vehicle and
lock the vehicle.
(Continued)
WARNING! (Continued)
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Leaving children in
a vehicle unattended is dangerous for a number of
reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
• Do not leave the Key Fob in or near the vehicle (or
in a location accessible to children), and do not
leave the ignition of a vehicle equipped with
Keyless Enter-N-Go in the ACC or ON/RUN mode.
A child could operate power windows, other con-
trols, or move the vehicle.
NOTE: Engine start up in very low ambient temperature
could result in evident white smoke. This condition will
disappear as the engine warms up.
4
STARTING AND OPERATING 97

A MESSAGE FROM FCA US LLC
FCA US LLC and Cummins welcome you as a Cummins
turbocharged diesel-powered truck owner. Your diesel
truck will sound, feel, drive, and operate differently from
a gasoline-powered truck. It is important that you read
and understand this manual.
Almost 100% of the heavy duty trucks in the United
States and Canada are diesel-powered because of the fuel
economy, rugged durability, and high torque which per-
mits pulling heavy loads. Cummins engines power well
over half of these trucks. Now this same technology and
proven performance is yours in your truck equipped
with the Cummins turbocharged diesel engine.You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine.
NOTE:
Some aftermarket products may cause severe
engine/transmission and/or exhaust system damage.
Your vehicle’s Powertrain Control Systems can detect
and store information about vehicle modifications that
increase horsepower and torque output such as whether
or not performance-enhancing powertrain components,
commonly referred to as downloaders, power boxes, or
performance chips have been used.
166 INTRODUCTION

•Use the appropriate transmission gear to prevent
engine lugging.
• Observe vehicle oil pressure and temperature indica-
tors.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-
ing or towing significant weight.
NOTE: Light duty operation such as light trailer towing
or no load operation will extend the time before the
engine is at full efficiency. Reduced fuel economy and
power may be seen at this time. For additional vehicle break-in requirements, refer to
“Trailer Towing” in “Starting And Operating” of the
Owners Manual.
Because of the construction of the Cummins turbo-
charged diesel engine, engine run-in is enhanced by
loaded operating conditions which allow the engine
parts to achieve final finish and fit during the first 6,000
miles (10 000 km).
174 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

STARTING AND OPERATING
CONTENTS
STARTING PROCEDURES ................260
▫ Manual Transmission — If Equipped .......261
▫ Automatic Transmission — If Equipped .....261
▫ Keyless Enter-N-Go — If Equipped ........261
▫ Extreme Cold Weather ..................265
▫ Normal Starting Procedure — Engine Manifold
Air Temperature Above 66° F (19° C) ........266
▫ Starting Procedure — Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C) .....267
▫ Starting Procedure — Engine Manifold Air
Temperature Below 0°F (-18°C) ............269▫
Starting Fluids ....................... .271
 NORMAL OPERATION — DIESEL ENGINE . . .272
▫ Cold Weather Precautions ................273
▫ Engine Idling ....................... .275
▫ Stopping The Engine ...................277
▫ Idle Shutdown ....................... .278
▫ Programmable Maximum Vehicle Speed
(Chassis Cab Only) ....................278
▫ Operating Precautions ..................279
5

▫Cooling System Tips — Automatic
Transmission ........................ .279
 ENGINE BLOCK HEATER — IF EQUIPPED . . .280
▫ Block Heater Usage ....................281
 DIESEL EXHAUST BRAKE
(ENGINE BRAKING) ....................281
 AUTOMATIC TRANSMISSION — IF
EQUIPPED .......................... .284
▫ Key Ignition Park Interlock ...............286
▫ Brake/Transmission Shift Interlock System . . .286
▫ Six-Speed Automatic Transmission — If
Equipped .......................... .286
 MANUAL TRANSMISSION — IF EQUIPPED . .298
▫ Shifting ............................ .299▫
Downshifting ....................... .300
▫ Reverse Shifting ..................... .302
 AUXILIARY SWITCHES — IF EQUIPPED .....302
 POWER TAKE OFF OPERATION — IF EQUIPPED
(CHASSIS CAB ONLY) ..................303
▫ Stationary Mode ..................... .304
▫ Mobile Mode ........................ .305
 ENGINE RUNAWAY ....................306
 FUEL REQUIREMENTS ..................307
▫ Fuel Specifications ....................308
▫ Bio-Diesel Fuel Requirements .............309
 ADDING FUEL — 2500/3500 DIESEL
MODELS ........................... .312
 ADDING FUEL — CHASSIS CAB MODELS . . .315
258 STARTING AND OPERATING

Manual Transmission — If Equipped
Apply the parking brake, place the shift lever in NEU-
TRAL and press the clutch pedal to the floor before
starting the vehicle. This vehicle is equipped with a
clutch interlocking ignition system. It will not start unless
the clutch is fully pressed.
Automatic Transmission — If Equipped
Start the engine with the transmission in the NEUTRAL
or PARK position. Apply the brake before shifting to any
driving range.
Tip Start Feature
Do notpress the accelerator. Turn the ignition switch
briefly to the START position and release it. The starter
motor will continue to run but will automatically disen-
gage when the engine is running.
Keyless Enter-N-Go — If Equipped
This feature allows the driver to oper-
ate the ignition switch with the push
of a button, as long as the Remote
Start/Keyless Enter-N-Go Key Fob is
in the passenger compartment.
Normal Starting
Using The ENGINE START/STOP Button
1. The transmission must be in PARK or NEUTRAL.
2. Press and hold the brake pedal while pushing the ENGINE START/STOP button once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the starter will
disengage automatically after 25 seconds.
5
STARTING AND OPERATING 261

•A 12 Volt heater built into the fuel filter housings aid in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure — Engine Manifold Air
Temperature Above 66° F (19° C)
Observe the instrument panel cluster lights when starting
the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. For vehicles equipped with a manual transmission, fully
press and hold the clutch pedal and shift into NEU-
TRAL. 3. Turn the ignition switch to the ON position and watch
the instrument panel cluster lights.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START the engine before you drain the water
from the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for fur-
ther information.
4. Turn the ignition switch to the START position and crank the engine. Do not press the accelerator during
starting.
266 STARTING AND OPERATING

Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially impor-
tant for turbocharged, charge air-cooled engines.NOTE:
•
During engine shut down on vehicles equipped with
manual transmissions, it is normal for the diesel en-
gine to resonate heavily for a moment during engine
shut off. When the engine is connected to a manual
transmission, this resonance causes load gear rattle
from the transmission. This is commonly referred to as
“shut down rattle.” The manufacturer recommends
performing engine shut down with the clutch pedal
pushed to the floor (clutch disengaged). When engine
shut down is performed in this manner the rattle is
reduced (not eliminated).
• Refer to the following chart for proper engine shut-
down.
5
STARTING AND OPERATING 277

self-calibrating; therefore, the first few shifts on a new
vehicle may be somewhat abrupt. This is a normal
condition, and precision shifts will develop within a few
hundred miles (kilometers).
Only shift from DRIVE to PARK or REVERSE when the
accelerator pedal is released and the vehicle is stopped.
Be sure to keep your foot on the brake pedal when
shifting between these gears.
The transmission shift lever has only PARK, REVERSE,
NEUTRAL, and DRIVE shift positions. Manual down-
shifts can be made using the Electronic Range Select
(ERS) shift control (refer toElectronic Range Select (ERS)
Operation in this section for further information). Press-
ing the ERS (-/+) switches (on the shift lever) while in the
DRIVE position will select the highest available transmis-
sion gear, and will display that gear limit in the instru-
ment cluster as 1, 2, 3, etc. Models with the Driver Information Display (DID) will display both the selected
gear limit, and the actual current gear, while in ERS
mode.
Gear Ranges
DO NOT race the engine when shifting from PARK or
NEUTRAL into another gear range.
NOTE:
After selecting any gear range, wait a moment to
allow the selected gear to engage before accelerating.
This is especially important when the engine is cold.
PARK (P)
This range supplements the parking brake by locking the
transmission. The engine can be started in this range.
Never attempt to use PARK while the vehicle is in
motion. Apply the parking brake when leaving the
vehicle in this range.
5
STARTING AND OPERATING 287