fuel Ram 2500 (Diesel) 2007 User Guide

Although your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.
CAUTION!
Prolonged driving with the MIL on could cause
damage to the engine control system. It also could
affect fuel economy and driveability.
If the MIL is flashing, severe catalytic converter
damage and power loss will soon occur. Immediate
service is required.
19. Brake System Warning Light
This light illuminates when the ignition key is turned to
the ON position and remains on for a few seconds. If the
light stays on longer, it may be an indication that the
parking brake has not been released. This light willilluminate if the brake fluid is low, especially when
braking or accelerating hard. This light will illuminate if
the ABS indicator light has a malfunction. This light will
flash if the engine is running and the parking brake is on.
If the light remains on when the parking brake is
released, it indicates a possible brake hydraulic system
malfunction. In this case, the light will remain on until
the cause is corrected.
If brake failure is indicated, immediate repair is necessary
and continued operation of the vehicle in this condition is
dangerous.
Acceleration which causes the rear wheels to slip for a
period of time may result in the red brake light illumi-
nating and a brake switch code being set on ABS
equipped vehicles. Depressing the brake pedal should
extinguish the red brake light.
UNDERSTANDING YOUR INSTRUMENT PANEL 203
4

23. SERV 4WD Indicator
The 4WD indicator will be illuminated whenever the
4WD mode is engaged for either the manual or electric
shift 4WD systems. The SERV 4WD indicator monitors
the electric shift 4WD system. If the SERV 4WD light
stays on or comes on during driving, it means that the
4WD system is not functioning properly and that service
is required.
24. Water In Fuel Indicator
Indicates there is water detected in the fuel
filter. Refer to the Maintenance section, Drain-
ing Fuel/Water Separator Filter, for water
drain procedure. (See page 427 for more information.)
25. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It mayalso occur when operating the vehicle in a high torque
converter slip condition, such as 4-wheel-drive operation
(e.g. snow plowing, off- road operation). If this light
comes on, stop the vehicle and run the engine at idle or
faster, with the transmission in NEUTRAL until the light
goes off.
26. Wait To Start Indicator
The Wait To Start Indicator will illuminate when
the ignition is turned to the run position and the
intake manifold temperature is below 66 degrees F.
Follow engine starting procedure for proper engine start-
ing and operating. Wait until the Wait To Start Indicator
turns OFF then start the vehicle.
NOTE:The Wait To Start Indicator may not illuminate if
the engine coolant temperature is warm enough.
UNDERSTANDING YOUR INSTRUMENT PANEL 205
4

27. Odometer/Trip Odometer Button
Press this button to toggle between the odometer and the
trip odometer display. Holding the button in resets the
trip odometer reading when in trip mode.
28. Fuel Gauge
Shows level of fuel in tank when ignition switch is in the
ON position.
29. Low Fuel Warning Light
Glows when the pointer is between “E” and 1/8
indication mark (approximately 15% of tank vol-
ume) on the fuel gauge. When the fuel gauge
pointer is on “E” (equivalent to Distance To Empty [DTE]
= 0 on the overhead console if so equipped) there isreserve fuel capacity, which corresponds to approxi-
mately 8% of tank volume. This reserve capacity was put
in place to prevent the likelihood of customers running
out of fuel when operating at maximum load conditions
in areas where there aren’t many gas stations. (See page
145 for more information.)
Ram fuel tank volumes are as follows:
•34 gallons - 2500/3500 short box models
•35 gallons - 2500/3500 long box models
30. CRUISE Light
This indicator lights when the electronic speed control
system is turned on.
206 UNDERSTANDING YOUR INSTRUMENT PANEL

snowflake button shows that the air conditioning is on.
Press the button a second time to turn the air condition-
ing off.
Slight changes in engine speed or power may be noticed
when the air conditioning compressor is on. This is a
normal occurrence as the compressor will cycle on and
off to maintain comfort and increase fuel economy.
The mode control (at the right of the
control panel) can be set in any of the
following positions:
NOTE:To improve your selection choices, the system
allows you to operate at intermediate positions between
the major modes. These intermediate positions are iden-
tified by the small dots.Recirculation Modes (Panel or Bi-Level)
Select the recirculation modes when
the outside air contains smoke, odors,
high humidity, or if rapid cooling is
desired. This feature allows for recir-
culation of interior air only. Air flows
through the panel only or through
both the panel and floor vents depend-
ing on the selected mode (panel vs bi-level).
NOTE:Selecting a “Recirculation Mode” mode does not
necessarily consume more fuel than normal A/C mode.
Panel
Outside air flows through the outlets located in the
instrument panel.
Bi-Level
Outside air flows through the outlets located in the
instrument panel and at the floor.
260 UNDERSTANDING YOUR INSTRUMENT PANEL

▫Tire Identification Number (TIN)..........329
▫Tire Loading And Tire Pressure...........330

Tires — General Information...............334
▫Tire Pressure.........................334
▫Tire Inflation Pressures.................335
▫Radial-Ply Tires......................337
▫Compact Spare Tire — If Equipped.........338
▫Limited Use Spare — If Equipped.........338
▫TireSpinning ........................339
▫Tread Wear Indicators..................340
▫LifeOfTire .........................340
▫Replacement Tires.....................341
▫Alignment And Balance.................342
Supplemental Tire Pressure Information — If
Equipped............................343

Tire Chains...........................343

Snow Tires...........................345

Tire Rotation Recommendations............345
▫Dual Rear Wheels.....................347

Engine Runaway.......................348

Fuel Requirements......................348
▫Fuel Requirements (5.9L Diesel Engine)......348
▫Fuel Requirements (6.7L Diesel Engines).....350

Adding Fuel (Diesel Engines)..............352
▫Fuel Filler Cap (Gas Cap)...............352
▫Bulk Fuel Storage.....................353
STARTING AND OPERATING 273
5

Automatic Transmission – If Equipped
Start the engine with the selector lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
The Cummins Diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
•The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110–115 volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized Mopardealer.
•A 12–volt heater built into the fuel filter housing aids
in preventing fuel gelling. It is controlled by a built-in
thermostat.
•A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure — Engine Manifold
AirTemperature Above 66°F (19°C)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.
276 STARTING AND OPERATING

CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 —
Maintaining Your Vehicle, for water drain
procedures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a
time as starter motor damage may result. Turn key to
OFF and wait at least two minutes before trying
again.5. When the engine starts, release the key.
6. Check to see that there is oil pressure.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)
NOTE:The temperature displayed on the overhead
console (if equipped) does not necessarily reflect the
engine manifold air temperature. When certain engine
temperatures fall below 66°F (19°C) the lamp will remain
on indicating the intake manifold heater system is active.
STARTING AND OPERATING 277
5

NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:When a diesel engine is allowed to run out of
fuel or the fuel gels at low temperatures, air is pulled into
the fuel system.
You may try priming as described below.
1. Add a substantial quantity of fuel to the tank (5 to 10
gallons) or eliminate the gelled fuel condition.
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 20 seconds.
After 20 seconds, attempt to start the engine again.3. Start the engine using the Normal Starting Procedure.
4. Repeat the procedure if the engine does not start.
WARNING!
Do not open the high pressure fuel system when
cranking the engine or with the engine running.
Engine operation causes high fuel pressure. High
pressure fuel spray can cause serious injury or death.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
280 STARTING AND OPERATING

Starting Fluids
WARNING!
STARTING FLUIDS or flammable liquids are
NEVER TO BE USED in the Cummins Diesel (see
Warning label). Never pour diesel fuel, flammable
liquid, starting fluids (ether) into the air cleaner
canister, air intake piping, or turbocharger inlet in an
attempt to start the vehicle. This could result in a
flash fire and explosion causing serious personal
injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION (DIESEL ENGINE)
Observe the following when the engine is operating.
•All message center lights are off.
•Check Engine Lamp is off.
•Engine Oil Pressure is above 10 psi (69 kPa) at idle.
•Low Oil Pressure light is off.
STARTING AND OPERATING 281
5

•Voltmeter Operation:
•The voltmeter may show a gauge fluctuation at
various engine temperatures. This cycling operation
is caused by the post-heat cycle of the intake mani-
fold heater system. The number of cycles and the
length of the cycling operation is controlled by the
engine control module. Post-heat operation can run
for several minutes, and then the electrical system
and voltmeter needle will stabilize.
•The cycling action will cause temporary dimming of
the headlamps, interior lamps, and also a noticeable
reduction in blower motor speed.
Cold Weather Precautions
Operation in ambient temperature below 32°F (0°C) may
require special considerations. The following charts sug-
gest these options:
Fuel Operating Range (5.9L Diesel Engine)
*No. 1 diesel fuel should only be used where extended
arctic conditions (-10°F/-23°C) exist.
NOTE:
•Use of Climatized Diesel Fuel or Number 1 Diesel Fuel
results in a noticeable decrease in fuel economy.
282 STARTING AND OPERATING