check engine Ram 2500 (Diesel) 2007 Workshop Manual

MAINTENANCE SCHEDULES — 6.7L TURBO
DIESEL
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level about 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,
take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the batteries and clean and tighten the termi-
nals as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
•Check Filter Minder™. Replace air cleaner filter
element if necessary.
•Check all lights and all other electrical items for correct
operation.
•Drain water from the fuel filter.
SCHEDULE “A” 511
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At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends (4X4) models only.
•Lubricate Front Drive Shaft Fitting ( 4X4).
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
Oil Change Indicator System
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
“Oil Change Required” on your Electronic Vehicle Infor-
mation Center (EVIC). The engine oil change indicator
system is duty cycle based, which means the engine oil
change interval may fluctuate depending on your per-
sonal driving style. Driving styles such as frequent stop
and go type driving can increase the frequency of the
engine oil change. This is the result of more frequent
regeneration of the exhaust aftertreatment system, which
can decrease the life of the engine oil. Failure to change
the engine oil per the maintenance schedule can result in
internal engine damage.
512 SCHEDULE “A”
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Maintenance Schedule
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. (Under no
circumstances should oil change intervals exceed
7,500 miles (12 000 km) or 6 months, which ever
comes first).X X XXX
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.X X XXX
Lubricate outer tie rod ends. X X X X X
Check transfer case fluid level (4X4). X
Change front and rear axle fluid (4X4). X X
Replace fuel filter element. X X
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X
514 SCHEDULE “A”
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Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (97 000) (109 000) (121 000)
[Months] [36] [42] [48] [54] [60]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.X X XXX
Lubricate outer tie rod ends. X X X X X
Drain and refill transfer case fluid (4X4). X
Change front and rear axle fluid (4X4). X X X
Drain and refill automatic transmission fluid,
change main sump filter and spin-on cooler filter
(if equipped). If your vehicle is used for police,
taxi, fleet or frequent trailer towing.X
Change manual transmission fluid. X
Flush and replace engine coolant at 60 months, if
not replaced at 100,000 miles (160 000 km).X
516 SCHEDULE “A”
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Miles 82,500 90,000 97,500 100,000 105,000
(Kilometers) (133 000) (145 000) (157 000) (160 000) (169 000)
[Months] [66] [72] [78] [84]
Change engine oil and engine oil filter. X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X
Rotate tires. X X X X
Check spare tire for proper pressure and correct
stowage.XXX X
Lubricate outer tie rod ends. X X X X
Flush and replace engine coolant, if not replaced at
60 mos.X
Check transfer case fluid level (4X4). X
Change front and rear axle fluid (4X4). X X
Inspect drive belt, replace as required.* X X
Inspect fan hub. X
Inspect damper. X
Replace fuel filter element. X X
518 SCHEDULE “A”
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Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [120]
Change engine oil and engine oil filter. X X X X X X
Lubricate Front Drive Shaft Fitting (4X4). X X X X X X
Rotate tires. X X X X X X
Check spare tire for proper pressure and cor-
rect stowage.X X XXXX
Lubricate outer tie rod ends. X X X X X X
Flush and replace engine coolant at 120
months, if not replaced at 100,000 miles
(161 000 km).X
Inspect drive belt, replace as required.* X X X
Drain and refill transfer case fluid (4X4). X
Check transfer case fluid level (4X4).X
Change front and rear axle fluid (4X4). X X X
520 SCHEDULE “A”
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Adding Fuel........................... 352
Adjustable Pedals....................... 138
Air Cleaner, Engine
(Engine Air Cleaner Filter)............422,424,460
Air Conditioner Maintenance............... 438
Air Conditioning Refrigerant.............438,439
Air Conditioning System................259,438
Air Conditioning System, Zone Control........ 262
AirFilter ...........................422,424
Air Pressure, Tires....................335,343
Airbag.............................. 46,52
Airbag Light......................... 77,199
Airbag On/Off Switch..................... 52
Airbag, Side............................ 55
Alarm, Out of Park Sense...............296,302
Alarm, Panic............................ 23
Alarm (Security Alarm)................. 18,201
Alarm System (Security Alarm)............... 18
Alignment and Balance................... 342Alterations/Modifications, Vehicle............. 8
Antenna, Satellite Radio................... 252
Antifreeze (Engine Coolant)..............446,447
Capacities........................... 487
Anti-Lock Warning Light...............204,324
Anti-Theft Security Alarm (Theft Alarm)........ 18
Anti-Theft System..................... 18,201
Appearance Care........................ 463
Ashtray............................... 171
AutomaticDimmingMirror ................. 85
Automatic Door Locks.................... 153
Automatic Transaxle...................... 12
Interlock System........................ 15
Automatic Transmission................... 455
Adding Fluid......................... 456
Fluid and Filter Changes................. 457
Fluid Level Check...................... 455
FluidType ........................457,491
Shift Indicator........................ 201
534 INDEX

Shifting ..........................291,297
Special Additives...................... 458
Autostick............................. 201
AxleFluid ..........................454,491
Axle Lubrication (Axle Fluid)............... 454
BallJoints ............................. 440
Battery............................... 437
Blanket..........................285,438
Emergency Starting..................... 399
Keyless Transmitter Replacement (RKE)....... 24
Saving Feature (Protection)............... 130
Bearings.............................. 458
Belts,Drive ............................ 422
Belts, Seat.............................. 34
Body Mechanism Lubrication............... 441
B-Pillar Location........................ 330
Brake Fluid............................ 491
Brake System........................321,451Anti-Lock (ABS)....................... 322
Disc Brakes.......................... 451
Fluid Check.......................... 452
Hoses.............................. 453
Master Cylinder....................... 452
Parking............................. 320
Warning Light........................ 203
Bulb Replacement....................... 474
Bulbs,Light ............................ 473
Cab Top Clearance Lights.................. 482
Calibration, Compass..................147,158
Camper............................... 188
Capacities, Antifreeze (Engine Coolant)........ 487
Capacities, Fluid........................ 487
Caps, Filler
Oil (Engine).......................... 418
Power Steering........................ 439
Radiator (Coolant Pressure)............... 447
INDEX 535
10

Car Washes............................ 463
Carbon Monoxide Warning............... 76,190
CargoLight ............................ 132
Cassette Tape and Player Maintenance......... 255
Catalyst Full Message..................... 434
CD (Compact Disc) Player............209,217,231
Cellular Phone.......................... 89
Center High Mounted Stop Light............ 481
Center Lap Belts......................... 43
Center Seat Storage Compartment.........176,177
Certification Label....................... 355
Charge Air Cooler....................... 450
Chart, Tire Sizing........................ 327
Check Engine Light
(Malfunction Indicator Light)............... 202
Child Restraint........................ 60,61
Child Restraint Tether Anchors............. 65,69
Child Seat............................ 61,68
Cigar Lighter........................... 171Cleaning
Wheels............................. 465
Climate Control......................... 257
Clock .....................207,211,219,232,245
Clutch Linkage Maintenance................ 453
Compact Disc (CD) Maintenance............. 256
Compact Spare Tire...................... 338
Compass...........................146,147
Compass Calibration..................147,158
Compass Variance....................148,158
Computer, Trip/Travel.................... 143
Console, Overhead....................142,150
Contract, Service........................ 526
Coolant Pressure Cap (Radiator Cap).......... 447
Cooling System......................... 444
Adding Coolant (Antifreeze).............. 447
Coolant Capacity...................... 487
Coolant Level...................444,445,448
Disposal of Used Coolant................ 448
536 INDEX

Filters
Engine Oil.....................414,419,488
Flashers
Turn Signal.......................... 133
Flat Tire Stowage.....................388,398
Fluid, Brake........................... 491
Fluid Capacities......................... 487
Fluid Level Checks
Brake............................... 452
Manual Transmission................... 455
Power Steering........................ 439
Transfer Case......................... 455
Fluids, Lubricants and Genuine Parts.......... 488
Fog Lights.......................132,202,477
Fold Flat Load Floor..................... 183
Four Wheel Drive....................... 306
Four-Way Hazard Flasher.................. 386
Freeing A Stuck Vehicle................... 402
Front Axle (Differential)................441,454Fuel..............................348,352
Adding............................. 352
Diesel......................348,350,352,488
Gauge.............................. 206
Light ............................... 206
Requirements......................348,350
Specifications......................349,351
Tank Capacity........................ 487
Fuses................................ 468
Garage Door Opener (HomeLink) ........... 160
Gauges............................... 198
Coolant Temperature.................... 200
Fuel................................ 206
Oil Pressure.......................... 200
Speedometer......................... 199
Tachometer.......................... 199
Voltmeter.........................198,282
Gear Ranges......................291,297,304
INDEX 539
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