service Ram 2500 (Diesel) 2007 Manual PDF

EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
typein this section (Section 8) must be done at the times
or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES — 5.9L TURBO
DIESEL
There are two maintenance schedules that show the
requiredservice for your vehicle.
First is Schedule“B”. It is for vehicles that are operated
under one or more of the following conditions that are
listed below and at the beginning of the schedule.
•Frequent short trips where the engine does not achieve
full operating temperature (operating temperature de-
fined as 190° F (66° C ) coolant temperature).
•Extensive engine idling (over 10 minutes per hour of
operation) at ambient temperatures less than 32° F (0°
C).
•Driving in dusty conditions.
•Frequent trailer towing.
•Taxi, police, or delivery service (commercial service).
494 MAINTENANCE SCHEDULES
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Schedule “B”
Follow schedule “B” if you usually operate your vehicle
under one or more of the following conditions.
•Frequent short trips where the engine does not achieve
full operating temperature (operating temperature de-
fined as 190° F (66° C ) coolant temperature).
•Extensive engine idling (over 10 minutes per hour of
operation) at ambient temperatures less than 32° F (0°
C).
•Driving in dusty conditions.
•Frequent trailer towing.
•Taxi, police, or delivery service (commercial service).
•Off-road or desert operation.
•Extensive operation at high engine speeds (greater
than 2900 rpm) and loads (greater than 70% throttle).
NOTE:IfANYof these apply to you then change your
coolant every 100,000 miles (160 000 km) or 60 months,
whichever comes first and follow schedule “B” of the
Maintenance Schedulessection of this manual.
SCHEDULE “B” 497
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Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
Drain and refill transfer case fluid (4X4). X
Check transfer case fluid level (4X4).X
Replace fuel filter element. X X X
Inspect front wheel bearings. X X
Inspect brake linings. X X X
Inspect and adjust parking brake if necessary. X X X
Adjust valve lash clearance.X
Change 6 — speed manual transmission (G-
56) fluid.X
Drain and refill automatic transmission fluid.
Replace filter and adjust bands (48RE only)X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
SCHEDULE “B” 505
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Miles 112,500 120,000 127,500 135,000 142,500 150,000
(Kilometers) (181 000) (193 000) (205 000) (217 000) (229 000) (241 000)
[Months] [90] [96] [102] [108] [114] [120]
Inspect front wheel bearings. X X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
Adjust valve lash clearance.X
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.
510 SCHEDULE “A”
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At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends (4X4) models only.
•Lubricate Front Drive Shaft Fitting ( 4X4).
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
Oil Change Indicator System
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
“Oil Change Required” on your Electronic Vehicle Infor-
mation Center (EVIC). The engine oil change indicator
system is duty cycle based, which means the engine oil
change interval may fluctuate depending on your per-
sonal driving style. Driving styles such as frequent stop
and go type driving can increase the frequency of the
engine oil change. This is the result of more frequent
regeneration of the exhaust aftertreatment system, which
can decrease the life of the engine oil. Failure to change
the engine oil per the maintenance schedule can result in
internal engine damage.
512 SCHEDULE “A”
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For information on resetting the Oil Change Indicator
message, refer to “Oil Change Required – If Equipped,”
under “Personal Settings (Customer Programmable Fea-
tures),” in the “Electronic Vehicle Information Center
(EVIC)” Section of this manual.
Perform Service Indicator
Your vehicle will require emissions maintenance at a set
interval. To help remind you when this maintenance is
due, the Electronic Vehicle Information Center (EVIC)will display “Perform Service”. When the “Perform Ser-
vice” message is displayed on the EVIC it is necessary to
have the emissions maintenance performed. Emissions
maintenance includes replacing the Closed Crankcase
Ventilation (CCV) filter element, cleaning or replacement
of the EGR Cooler, and cleaning or replacement of the
EGR Valve. The procedure for clearing and resetting the
Perform Serviceindicator message is located in the
appropriate Service Information.
SCHEDULE “A” 513
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Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
*This maintenance is not required if belt was previously
replaced.WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.
522 SCHEDULE “A”
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IF YOU NEED CONSUMER ASSISTANCE
CONTENTS

Suggestions For Obtaining Service For
YourVehicle ..........................524
▫Prepare For The Appointment............524
▫Prepare A List........................524
▫Be Reasonable With Requests.............524

If You Need Assistance...................524

Warranty Information (U.S. Vehicles Only).....527

MoparParts.........................527
Reporting Safety Defects..................527
▫In Canada..........................528

Publication Order Forms..................528

Department Of Transportation Uniform Tire
Quality Grades........................530
▫Treadwear..........................530
▫Traction Grades......................530
▫Temperature Grades...................531
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SUGGESTIONS FOR OBTAINING SERVICE FOR
YOUR VEHICLE
Prepare For The Appointment
If you’re having warranty work done, be sure to have the
right papers with you. Take your warranty folder. All
work to be performed may not be covered by the
warranty, discuss additional charges with the service
manager. Keep a maintenance log of your vehicle’s
service history. This can often provide a clue to the
current problem.
Prepare A List
Make a written list of your vehicle’s problems or the
specific work you want done. If you’ve had an accident,
or work done that is not on your maintenance log, let the
service advisor know.
Be Reasonable With Requests
If you list a number of items, and you must have your
vehicle by the end of the day, discuss the situation with
the service advisor and list the items in order of priority.
At many dealers, you may obtain a rental vehicle at a
minimal daily charge. If you need a rental, it is advisable
to make these arrangements when you call for an ap-
pointment.
IF YOU NEED ASSISTANCE
The manufacturer and its dealers are vitally interested in
your satisfaction. We want you to be happy with our
products and services.
Warranty service must be done by an authorized
Chrysler, Dodge, or Jeep dealer. We strongly recommend
that you take your vehicle to your selling dealer. They
know you and your vehicle best, and are most concerned
that you get prompt and high quality service. The
manufacturer’s dealers have the facilities, factory-trained
524 IF YOU NEED CONSUMER ASSISTANCE

technicians, special tools, and the latest information to
assure your vehicle is fixed correctly and in a timely
manner.
This is why you should always talk to your dealer’s
service manager first. Most matters can be resolved with
this process.
•If for some reason you are still not satisfied, talk to the
general manager or owner of the dealership. They
want to know if you need assistance.
•If your dealership is unable to resolve the concern, you
may contact the Manufacturer’s Customer Center.
Any communication to the Manufacturer’s Customer
Center should include the following information:
•Owner’s name and address
•Owner’s telephone number (home and office)
•Dealership name
•Vehicle identification number
•Vehicle delivery date and mileage
DaimlerChrysler Motors Corporation Customer Center
P.O. Box 21–8004
Auburn Hills, MI 48321–8004
Phone: (800) 992-1997
DaimlerChrysler Canada Inc. Customer Center
P.O. Box 1621
Windsor, Ontario N9A 4H6
Phone —(800) 465–2001
In Mexico contact:
Av. Prolongacion Paseo de la Reforma, 1240
Sante Fe C.P. 05109
Mexico, D. F.
In Mexico (915) 729–1248 or 729–1240
Outside Mexico (525) 729–1248 or 729–1240
IF YOU NEED CONSUMER ASSISTANCE 525
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