light Ram 2500 (Diesel) 2007 Manual Online

CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 —
Maintaining Your Vehicle, for water drain
procedures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a
time as starter motor damage may result. Turn key to
OFF and wait at least two minutes before trying
again.5. When the engine starts, release the key.
6. Check to see that there is oil pressure.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)
NOTE:The temperature displayed on the overhead
console (if equipped) does not necessarily reflect the
engine manifold air temperature. When certain engine
temperatures fall below 66°F (19°C) the lamp will remain
on indicating the intake manifold heater system is active.
STARTING AND OPERATING 277
5

Follow the steps in the Normal Starting Procedure ex-
cept:
CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
•The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture).
•After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
•After engine start-up, check to see that there is oil
pressure.
•Allow the engine to idle about three minutes until
the manifold heaters have completed the post-heat
cycle.
•Release the parking brake and drive.
NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off for at least 5 seconds and then back
On. Repeat steps 3 through 7 of the normal starting
procedure.
For Extremely Cold Weather Starting — Engine
Manifold Air Temperature Below 0°F (- 18°C)
In extremely cold weather below 0°F (- 18°C) it may be
beneficial to cycle the manifold heaters twice before
278 STARTING AND OPERATING

attempting to start the engine. This can be accomplished
by turning the ignition OFF for at least 5 seconds and
then back ON after the WAIT TO START light has gone
off, but before the engine is started. However, repeated
cycling of the manifold heaters will result in damage to
the heater elements or reduced battery voltage.
NOTE: If multiple pre-heat cycles are used before
starting, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
•If the engine stalls after the initial start, the ignition
must be turned to the OFF position for at least 5
seconds and then to the ON position to recycle the
manifold heaters.
NOTE:Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
•Heat generated by the manifold heaters dissipates
rapidly in a cold engine. If more than two minutes
pass between the time the WAIT TO START light goes
OFF and the engine is started, recycle the manifold
heaters by turning the ignition OFF for at least 5
seconds and then back ON.
•If the vehicle is driven and vehicle speed exceeds 19
mph (31 km) before the manifold heater post-heat
(after start) cycle is complete, the manifold heaters will
shut off.
•If the engine is started before the WAIT TO START
light turns off, the preheat cycle will turn off.
•If the engine is cranked for more than 10 seconds, the
post-heat cycle will turn off.
STARTING AND OPERATING 279
5

Starting Fluids
WARNING!
STARTING FLUIDS or flammable liquids are
NEVER TO BE USED in the Cummins Diesel (see
Warning label). Never pour diesel fuel, flammable
liquid, starting fluids (ether) into the air cleaner
canister, air intake piping, or turbocharger inlet in an
attempt to start the vehicle. This could result in a
flash fire and explosion causing serious personal
injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
NORMAL OPERATION (DIESEL ENGINE)
Observe the following when the engine is operating.
•All message center lights are off.
•Check Engine Lamp is off.
•Engine Oil Pressure is above 10 psi (69 kPa) at idle.
•Low Oil Pressure light is off.
STARTING AND OPERATING 281
5

NOTE:If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdrive
and will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer also to the Note under
torque converter clutch, later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the TRANS TEMP light
may illuminate. After cool down, the transmission will
resume normal operation.
The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully depressed at vehicle
speeds above approximately 35 mph (56 km/h).When To Use “TOW HAUL”
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW HAUL button once to select TOW
HAUL. In TOW HAUL mode, 4th to 5th gear upshifts are
1 — Tow/Haul Switch
2 — AUTO-6 (ERS) Switch 294 STARTING AND OPERATING

delayed. Shifts into 5th and 6th gear are still allowed
under steady cruise conditions. Closed throttle down-
shifts (for improved engine braking) may occur during
steady braking maneuvers. Pressing the switch a second
time restores normal operation. Normal operation is
always the default at engine start-up.
The “TOW HAUL” light will illuminate in the instrument
cluster to indicate when the switch has been activated. If
the “TOW HAUL” modes are desired, the button must be
pressed each time the engine is started.
Electronic Range Select (ERS) Operation
The Auto–6 Electronic Range Select (ERS) shift control
allows you to move the switch down (-) or up (+) when
the shifter is in the D (Drive) position, allowing the
selection of the desired top gear. For example, if the
driver shifts the transmission into 3rd gear, the transmis-
sion will never shift above 3rd gear, but can shift down to
2nd or 1st gear, when needed.Switching from ERS to D-Mode can be done at any
vehicle speed. To switch from “Drive” mode to “ERS”
mode, press the switch down (-) once. The selected gear
will be maintained as the top gear. To disable ERS, simply
press and hold the switch up (+) until “D” is displayed in
the instrument cluster odometer.
WARNING!
Do not downshift for additional engine braking on a
slippery surface. The drive wheels could lose their
grip and the vehicle could skid.
Screen Display12 3456D
Actual Gear(s)
Allowed1 1-2 1-3 1-4 1-5 1-6 1-6
STARTING AND OPERATING 295
5

NOTE:To select the proper gear position for maximum
deceleration (engine braking), simply press and hold the
switch down (-). The transmission will shift to the range
from which the vehicle can best be slowed down.
Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Because
the engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmissionis not shifting into Overdrive when cold. This is normal.
Pressing the “TOW/HAUL” button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Out of Park Sense Alarm — If Equipped
Vehicles equipped with a Diesel Engine and a Automatic
Transmission may be equipped with an Alarm that warns
the customer, upon exiting the vehicle, that the transmis-
sion is not in the Park position. This feature will only be
functional under following conditions:
296 STARTING AND OPERATING

Overdrive Operation
The overdrive automatic transmission contains an elec-
tronically controlled fourth and fifth (if equipped) speed
(Overdrive). The transmission will automatically shift
from Drive to Overdrive if the following conditions are
present:
•the transmission selector is in Drive;
•the engine coolant has reached normal operating tem-
perature;
•vehicle speed is above approximately 30 mph (48
km/h);
•the “TOW HAUL O/D OFF” switch has not been
activated;
•transmission has reached normal operating tempera-
ture.NOTE:If the vehicle is started in extremely cold tem-
peratures, the transmission may not shift into Overdrive
and will automatically select the most desirable gear for
operation at this temperature. Normal operation will
resume when the transmission fluid temperature has
risen to a suitable level. Refer also to the Note under
torque converter clutch, later in this section.
If the transmission temperature gets extremely hot, the
transmission will automatically select the most desirable
gear for operation at this temperature. If the transmission
temperature becomes hot enough the TRANS TEMP light
may illuminate and the transmission may downshift out
of Overdrive until the transmission cools down. After
cooldown, the transmission will resume normal opera-
tion.
The transmission will downshift from Overdrive to Drive
if the accelerator pedal is fully depressed at vehicle
speeds above approximately 35 mph (56 km/h).
300 STARTING AND OPERATING

When To Use “TOW HAUL” and “O/D OFF”
Modes
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent transmission shifting oc-
curs, press the “TOW HAUL O/D OFF” button once to
select TOW HAUL. This will improve performance andreduce the potential for transmission overheating or
failure due to excessive shifting. When operating in
“TOW HAUL” mode, 5th gear (if equipped) is disabled
and 2-3 and 3-4 shift patterns are modified. Shifts into
Overdrive (4th gear) are allowed during steady cruise
(for improved fuel economy) and automatic closed-
throttle downshifts to 3rd gear (for improved braking)
will occur during steady braking. Pressing the “TOW
HAUL O/D OFF” button a second time to select O/D
OFF will disable 4th and 5th gear completely, which
should eliminate any excessive transmission shifting.
The “TOW HAUL” or “O/D OFF” light will illuminate in
the instrument cluster to indicate when the switch has
been activated. Pressing the switch a third time restores
normal operation. If the “TOW HAUL” or “O/D OFF”
modes are desired, the button must be pressed each time
the engine is started.
Tow Haul O/D Off Switch
STARTING AND OPERATING 301
5

When To Lock Out Overdrive
When driving in hilly areas, towing a trailer, carrying a
heavy load, etc., and frequent 4–3–4 transmission shifting
occurs, press the “TOW/HAUL” button. This will im-
prove performance and reduce the potential for transmis-
sion overheating or failure due to excessive shifting.
Torque Converter Clutch
A feature, designed to improve fuel economy, has been
included in the automatic transmission on your vehicle.
A clutch within the torque converter engages automati-
cally at calibrated speeds. This may result in a slightly
different feeling or response during normal operation in
high gear. When the vehicle speed drops or during
acceleration when the transmission downshifts to second
gear, the clutch automatically disengages.
NOTE:The torque converter clutch will not engage
until the transmission fluid and engine coolant are warm
[usually after 1-3 miles (1.6 - 4.8 km) of driving]. Becausethe engine speed is higher when the torque converter
clutch is not engaged, it may seem as if the transmission
is not shifting into Overdrive when cold. This is normal.
Pressing the “TOW/HAUL” button, when the transmis-
sion is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of overdrive.
NOTE:If the vehicle has not been driven in several
days, the first few seconds of operation after shifting the
transmission into gear may seem sluggish. This is due to
the fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds of shifting from Park into
any other gear position.
Out of Park Sense Alarm
Vehicles with a Diesel Engine and an Automatic Trans-
mission are equipped with an Alarm that warns the
302 STARTING AND OPERATING