Exhaust brake Ram 2500 (Diesel) 2007 Owner's Manual

STARTING AND OPERATING
CONTENTS

Starting Procedures – Diesel Engines.........275
▫Manual Transmission – If Equipped........275
▫Automatic Transmission – If Equipped......276
▫Normal Starting Procedure — Engine Manifold
Airtemperature Above 66°F (19°C).........276
▫Starting Procedure — Engine Manifold Air
Temperature Below 66°F (19°C)...........277
▫Starting Fluids.......................281

Normal Operation (Diesel Engine)...........281▫Cold Weather Precautions...............282
▫Engine Idling — In Cold Weather..........286
▫Stopping The Engine...................287
▫Engine Speed Control..................288
▫Operating Precautions..................288
▫Cooling System Tips —
Automatic Transmission................288

Diesel Exhaust Brake (Engine Braking) –
If Equipped...........................290
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STARTING PROCEDURES – DIESEL ENGINES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few minutes between such
intervals will protect the starter from overheating.
WARNING!
Be sure to turn off the engine and remove the key
from the ignition switch if you want to rest or sleep
in your car. Accidents can be caused by inadvertently
moving the gear selection lever or by pressing the
accelerator pedal. This may cause excessive heat in
the exhaust system, resulting in overheating and
vehicle fire which may cause serious or fatal injuries.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
Manual Transmission – If Equipped
Apply the parking brake, place the gearshift control lever
in NEUTRAL and depress the clutch pedal to the floor
before starting the vehicle. This vehicle is equipped with
a clutch interlocking ignition system. It will not start
unless the clutch is fully depressed.
STARTING AND OPERATING 275
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Engine Idling — In Cold Weather
Avoid prolonged idling in ambient temperatures below
0°F. Long periods of idling may be harmful to your
engine because combustion chamber temperatures can
drop so low that the fuel may not burn completely.
Incomplete combustion allows carbon and varnish to
form on piston rings and injector nozzles. Also, the
unburned fuel can enter the crankcase, diluting the oil
and causing rapid wear to the engine.
NOTE:An optional driver-controlled high idle speed is
available on automatic transmission equipped vehicles
with speed control. This feature allows the driver to
select an elevated idle speed between 1100 and 1500
rpms. Your dealer can enable this feature.
NOTE:
•If ambient temperatures are low and the coolant
temperature is below 200°F (93°C), the engine idlespeed will slowly increase to 1000 RPM after 2 minutes
of idle, if the following conditions are met:
•foot is off brake pedal and throttle pedal
•automatic transmission is in Park (P)
•vehicle speed is zero
•Applying the throttle will cancel fast idle
•If the engine is equipped with an exhaust brake,
operating the exhaust brake at idle will greatly im-
prove warm up rate and will help keep the engine
close to operating temperature during extended idle.
CAUTION!
Use of aftermarket exhaust brakes is not recom-
mended and could lead to engine damage
286 STARTING AND OPERATING

DIESEL EXHAUST BRAKE (ENGINE BRAKING) –
IF EQUIPPED
The Exhaust Brake feature is enabled and disabled by
pressing the exhaust brake switch located on the Instru-
ment Panel.NOTE:For optimum braking power it is recommended
to use the Exhaust Brake while in Tow/Haul Mode.
The purpose of the exhaust brake (engine braking) fea-
ture is to supply negative (braking) torque to the engine.
Typically, the engine braking is used for, but not limited
to, vehicle towing applications where vehicle braking can
be achieved by the internal engine power, thereby spar-
ing the mechanical brakes of the vehicle.
Benefits of the exhaust brake are:
•vehicle driving control
•reduced brake fade
•longer brake life
•faster cab warm-up.
Exhaust Brake Switch
290 STARTING AND OPERATING

DRIVING OFF-ROAD
Care should be taken when attempting to climb steep
hills or driving diagonally across a hill or slope. If natural
obstacles force you to travel diagonally up or down a hill,
choose a mild angle and keep as little side tilt as possible.
Keep the vehicle moving and make turns slowly and
cautiously.
If you must back down a hill, back straight down using
REVERSE gear. Never back down in NEUTRAL, or
diagonally across the hill.
When driving over sand, mud, and other soft terrain,
shift to low gear and drive steadily. Apply the accelerator
slowly to avoid spinning the wheels.
DO NOT REDUCE the tire pressures for this type of
driving.NOTE:After off-road usage, particularly in sand or
mud, inspect the underside of the vehicle for accumu-
lated dirt at the propeller shaft, axles, U-joints, brake
rotors and calipers.
Use a hose to clean off any accumulation of dirt or mud.
Check the exhaust system and all exposed components
for any sign of damage.
If you experience unusual vibration after driving in mud,
slush or similar conditions, check the wheels for im-
pacted material. Impacted foreign material can cause a
wheel imbalance. Removing the foreign material from
the wheels will correct the situation.
STARTING AND OPERATING 319
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▫Intervention Regeneration Strategy – EVIC
Message Process Flow (Catalyst Full Message)
(6.7L Diesel Engines Only)...............434
▫Maintenance Free Batteries...............437
▫Air Conditioner Maintenance.............438
▫Power Steering — Fluid Check............439
▫Front Suspension Ball Joints..............440
▫Steering Linkage — Inspection............440
▫Front Prop Shaft Lubrication.............441
▫Front Axle Universal Drive Joints And Pivot
Bearings............................441
▫Body Lubrication.....................441
▫Windshield Wiper Blades................442
▫Windshield Washers...................442▫Exhaust System......................443
▫Cooling System.......................444
▫Fan ...............................450
▫Charge Air Cooler (Inter-Cooler)..........450
▫Hoses And Vacuum/Vapor Harnesses.......451
▫Brake System........................451
▫Clutch Linkage.......................453
▫Clutch Hydraulic System................453
▫Rear Axle And 4X4 Front Driving Axle
Fluid Level..........................454
▫Transfer Case — If Equipped.............455
▫Manual Transmission — If Equipped.......455
▫Automatic Transmission................455
406 MAINTAINING YOUR VEHICLE

Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component which may cause heat
damage or mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed.Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Brake System
Power Disc Brakes (Front and Rear)
Disc brakes do not require adjustment; however, several
hard stops during the break-in period are recommended
to seat the linings and wear off any foreign material.
MAINTAINING YOUR VEHICLE 451
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Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the batteries and clean and tighten the termi-
nals as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
•Check Filter Minder™. Replace air cleaner filter
element if necessary.
•Check all lights and all other electrical items for correct
operation.
•Drain water from the fuel filter.At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
•Lubricate Front Drive Shaft Fitting
496 MAINTENANCE SCHEDULES
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At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends (4X4) models only.
•Lubricate Front Drive Shaft Fitting ( 4X4).
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
Oil Change Indicator System
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
“Oil Change Required” on your Electronic Vehicle Infor-
mation Center (EVIC). The engine oil change indicator
system is duty cycle based, which means the engine oil
change interval may fluctuate depending on your per-
sonal driving style. Driving styles such as frequent stop
and go type driving can increase the frequency of the
engine oil change. This is the result of more frequent
regeneration of the exhaust aftertreatment system, which
can decrease the life of the engine oil. Failure to change
the engine oil per the maintenance schedule can result in
internal engine damage.
512 SCHEDULE “A”
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Drain, Flush, and Refill.................. 446
Inspection........................... 448
Points to Remember.................... 449
Pressure Cap......................... 447
Radiator Cap......................... 447
Selection of Coolant (Antifreeze).........446,488
Temperature Gauge..................... 200
Cruise Control (Speed Control).............. 139
CupHolder ............................ 172
Customer Assistance..................... 524
Customer Programmable Features............ 153
Data Recorder, Event...................... 58
Daytime Running Lights................... 131
Dealer Service.......................... 411
Defroster, Rear Window................. 88,181
Defroster, Windshield................ 77,258,261
Delay (Intermittent) Wipers................. 135
Diesel Exhaust Brake..................... 290Diesel Fuel............................ 348
Diesel Fuel Requirements.................. 348
Differential, Limited-Slip.................. 317
Dipsticks .............................. 414
Power Steering........................ 439
Disc Brakes............................ 451
Disposal.............................. 421
Engine Oil........................... 421
Used Coolant (Antifreeze)................ 448
Door Locks............................. 25
Door Locks, Automatic.................... 153
Door Opener, Garage..................... 160
Draining Fuel/Water Separator Filter.......427,430
DriveBelts ............................ 422
Dual Rear Wheels.....................347,396
DVD Player (Video Entertainment System)...... 249
Electric Rear Window Defrost............. 88,181
Electrical Power Outlets................... 169
INDEX 537
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