battery Ram 3500 2015 Repair Manual
[x] Cancel search | Manufacturer: RAM, Model Year: 2015, Model line: 3500, Model: Ram 3500 2015Pages: 865, PDF Size: 6.18 MB
Page 751 of 865

3. Approximately 15 seconds later, one of two things willhappen:
• The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn OFF
the ignition or start the engine. This means that your
vehicle’s OBD II system is not readyand you should
not proceed to the I/M station.
• The MIL will not flash at all and will remain fully
illuminated until you place the ignition in the off
position or start the engine. This means that your
vehicle’s OBD II system is readyand you can proceed
to the I/M station.
If your OBD II system is not ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD II system to update. A recheck with the above test routine
may then indicate that the system is
now ready.
Regardless of whether your vehicle’s OBD II system is
ready or not, if the MIL is illuminated during normal
vehicle operation you should have your vehicle serviced
before going to the I/M station. The I/M station can fail
your vehicle because the MIL is on with the engine
running.
REPLACEMENT PARTS
Use of genuine MOPAR® parts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-MOPAR® parts for mainte-
nance and repairs will not be covered by the New Vehicle
Limited Warranty.7
MAINTAINING YOUR VEHICLE 749
Page 762 of 865

Conditions that would require replacement:
•Rib chunking (one or more ribs has separated from belt
body)
• Rib or belt wear
• Longitudinal belt cracking (cracks between two ribs)
• Belt slips
• “Groove jumping (belt does not maintain correct
position on pulley)
• Belt broken (note: identify and correct problem before
new belt is installed)
• Noise (objectionable squeal, squeak, or rumble is
heard or felt while drive belt is in operation)
Some conditions can be caused by a faulty component
such as a belt pulley. Belt pulleys should be carefully
inspected for damage and proper alignment. Belt replacement on some models requires the use of
special tools, we recommend having your vehicle ser-
viced at an authorized dealer.
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic main-
tenance required.
WARNING!
•
Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid
to contact your eyes, skin, or clothing. Do not lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water. Refer to
“Jump-Starting Procedures” in “What To Do In
Emergencies” for further information.
(Continued)
760 MAINTAINING YOUR VEHICLE
Page 763 of 865

WARNING!(Continued)
•Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not use
a booster battery or any other booster source with
an output greater than 12 Volts. Do not allow cable
clamps to touch each other.
• Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands
after handling.
CAUTION!
• It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked positive
(+) and negative (-) and are identified on the
(Continued)
CAUTION! (Continued)
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
• If a “fast charger” is used while the battery is in the
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to the battery. Do not
use a “fast charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.7
MAINTAINING YOUR VEHICLE 761
Page 797 of 865

Power Distribution Center
The Power Distribution Center is located in the engine
compartment near the battery. This center contains car-
tridge fuses, micro fuses, relays, and circuit breakers. A
description of each fuse and component may be stamped
on the inside cover, otherwise the cavity number of each
fuse is stamped on the inside cover that corresponds to
the following chart.
Cavity Cartridge Fuse Micro FuseDescription
F01 80 Amp Black Rad Fan Control Module – If equipped
F03 60 Amp Yellow Rad Fan – If Equipped
F05 40 Amp Green Compressor for Air Suspension – If Equipped
F06 40 Amp Green Antilock Brakes/Electronic Stability Control Pump
Power Distribution Center Location
7
MAINTAINING YOUR VEHICLE 795
Page 801 of 865

Cavity Cartridge Fuse Micro FuseDescription
F41 10 Amp RedActive Grill Shutter — If Equipped
F42 20 Amp Yellow Horn
F44 10 Amp Red Diagnostic Port
F46 10 Amp Red Tire Pressure Monitor
F49 10 Amp RedInstrument Panel Cluster
F50 20 Amp Yellow Air Suspension Control Module – If Equipped
F51 10 Amp RedIgnition Node Module / Keyless Ignition
F52 5 Amp Tan Battery Sensor
F53 20 Amp YellowTrailer Tow – Left Turn/Stop Lights
F54 20 Amp Yellow Adjustable Pedals
F56 15 Amp BlueAdditional Diesel Content – If Equipped
F57 20 Amp Yellow Transmission
F58 20 Amp Yellow Spare Fuse
F59 10 Amp RedSCR Relay – If Equipped
F60 15 Amp Blue Underhood Lamp
7
MAINTAINING YOUR VEHICLE 799
Page 805 of 865

Cavity Cartridge Fuse Micro FuseDescription
F101 15 Amp Blue Electrochromatic Mirror / Smart High Beams – If
Equipped
F104 20 Amp Yellow Power Outlets (Instrument Panel/Center Console)
CAUTION!
•When installing the power distribution center cover,
it is important to ensure the cover is properly posi-
tioned and fully latched. Failure to do so may allow
water to get into the power distribution center and
possibly result in an electrical system failure.
• When replacing a blown fuse, it is important to use
only a fuse having the correct amperage rating. The
use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If
a properly rated fuse continues to blow, it indicates
a problem in the circuit that must be corrected.
VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
• Disconnect the negative cable from battery.
• Any time you store your vehicle or keep it out of
service (i.e., vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
ensure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
7
MAINTAINING YOUR VEHICLE 803
Page 808 of 865

Base Quad / Premium Bi-Halogen: Low Beam
Headlamp, High Beam Headlamp, Front Park And
Turn — If Equipped
1. Open the hood.
2. Disconnect and isolate the negative battery cable.
3. Remove the six plastic push-in fasteners that securethe upper radiator seal to the grille support and both
fender ledges.
4. Remove the two plastic push-in rivets that secure the upper radiator seal to the radiator.
5. Remove the upper radiator seal from the vehicle.
6. Remove the two headlamp assembly attachment screws. 7. Reach into the front wheel house ahead of the front
wheel, remove the fastener, and lift the cover over the
access hole in the front of the wheel house splash
shield. Access to the rear of the lamp can be gained
through this access hole.
Headlamp Assembly Attachment Screw Locations
806 MAINTAINING YOUR VEHICLE
Page 827 of 865

Once A Month Or Before A Long Trip:
•Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual wear or
damage. Rotate tires at the first sign of irregular wear,
even if it occurs before the oil indicator system turns
on.
• Check the fluid levels of the coolant reservoir, brake
master cylinder, power steering (2500/3500 Models
Only) and automatic transmission (six-speed only)
and fill as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following
pages for required maintenance.At Every Oil Change Interval As Indicated By Oil Change Indicator System:
•Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregu-
lar wear, even if it occurs before the oil indicator
system turns on.
• Inspect battery and clean and tighten terminals as
required.
• Inspect automatic transmission fluid if equipped
with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses
and park brake.
•
Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4)
models only). 8
MAINTENANCE SCHEDULES 825
Page 845 of 865

Auto Down Power Windows..................47
Automatic Door Locks ......................39
Automatic Headlights ..................... .166
Automatic High Beams .....................168
Automatic Temperature Control (ATC) ..........413
Automatic Transmission .................455, 786
Adding Fluid ...................... .785, 786
Fluid and Filter Changes ..................786
Fluid Change ......................... .786
Fluid Level Check ................782, 783, 784
Fluid Type ........................ .782, 820
Shifting .......................... .464, 476
Special Additives ...................... .783
Axle Fluid .......................... .780, 820
Axle Lubrication ......................... .780
Back-Up Camera ......................... .207
Bar, Stabilizer/Sway System ..................524
Battery ................................ .760Keyless Transmitter Replacement (RKE)
........30
Belts, Seat ...............................115
Body Builders Guide ........................6
Body Mechanism Lubrication .................763
B-Pillar Location ......................... .597
Brake Assist System ...................... .577
Brake Control System, Electronic ..............575
Brake Fluid ......................... .779, 820
Brake System ........................ .575, 778
Anti-Lock (ABS) ....................... .576
Fluid Check .......................... .779
Master Cylinder ....................... .779
Parking ............................. .572
Warning Light ........................ .285
Brake/Transmission Interlock .................454
Bulb Replacement ..................... .804, 805
Bulbs, Light ..........................117,804
Cab Top Clearance Lights ...................811
10
INDEX 843
Page 854 of 865

Limited-Slip Differential.................545, 781
Loading Vehicle ......................... .639
Tires ............................... .597
Locks ..................................37
Automatic Door .........................39
Child Protection .........................40
Door .................................37
Power Door ............................39
Low Tire Pressure System ...................619
Lubrication, Body ........................ .763
Lug Nuts .............................. .680
Maintenance Free Battery ....................760
Maintenance Procedures ....................750
Maintenance Schedule ..................... .824
Malfunction Indicator Light (Check Engine) .......748
Manual, Service ......................... .837
Manual Transmission Fluid Level Check ...................... .782Lubricant Selection
..................... .820
Memory Seat ........................... .158
Methanol .............................. .629
Mirrors ............................... .126
Electric Powered ....................... .138
Heated .............................. .139
Memory ............................. .158
Outside ............................. .134
Rearview ......................... .126, 133
Trailer Towing ........................ .140
Modifications/Alterations, Vehicle ...............7
Monitor, Tire Pressure System ................619
MOPAR® Parts ...................... .749, 836
MTBE/ETBE ........................... .629
Multi-Function Control Lever .................175
Navigation System (Uconnect® gps) ............207
New Vehicle Break-In Period .................113
852 INDEX