engine oil Ram 3500 2017 Diesel Supplement

Do Not Operate The Engine With Low Oil Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM 10 psi (69 kPa)
Full speed and load 30 psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
All engine failures give some warning before the parts fail.
Be on the alert for changes in performance, sounds, and
visual evidence that the engine requires service. Some
important clues are:
•Engine misfiring or vibrating severely.
• Sudden loss of power.
• Unusual engine noises. •
Fuel, oil or coolant leaks.
• Sudden change, outside the normal operating range, in
the engine operating temperature.
• Excessive smoke.
• Oil pressure drop.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and permits
quicker starts in cold weather. Connect the heater cord to a
ground-fault interrupter protected 110–115 Volt AC electri-
cal outlet with a grounded, three-wire extension cord.
The engine block heater cord is routed under the hood to
the right side and can be located just behind the grille near
the headlamp.
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer.
The block heater must be plugged in at least one hour to
have an adequate warming effect on the coolant.5
STARTING AND OPERATING 137

•Parking brake must not be applied.
• Brake pedal must not be applied.
• No vehicle, brake or clutch switch faults present.
• Vehicle engine must be running.
• PTO must be correctly installed using the vehicle pro-
vided circuits.
The customer may choose to use the PTO while the vehicle
is moving. To do so, the PTO function must be activated
prior to taking the vehicle out of PARK. This is accom-
plished by activating the upfitter-provided PTO on/off
switch. At this point, the customer may place the vehicle in
a forward or reverse gear and have PTO operation once the
vehicle begins to move. To disengage PTO operation and
return to “standard vehicle operation” simply toggle the
on/off switch to the OFF position.
NOTE: For application specific information with respect
to PTO and pump requirements and additional vehicle
information (wiring schematics, preset idle values, engine
speed limits, and vehicle hardware and software require-
ments) please refer to the Body Builders Guide by access-
ing
rambodybuilder.comand choosing the appropriate
links.
ENGINE RUNAWAY
Diesel engine runaway is a rare condition affecting diesel
engines, where the engine consumes its own lubrication oil
and runs at higher and higher RPM until it overspeeds to
a point where it destroys itself due to either mechanical
failure or engine seizure through lack of lubrication.
WARNING!
In case of engine runaway due to flammable fumes
from fuel spills or turbocharger oil leaks being sucked
into the engine, do the following to help avoid per-
sonal injury and/or vehicle damage:
1. Turn the ignition switch to the OFF position.
2. Using a CO2 or dry chemical type fire extinguisher,
direct the spray from the fire extinguisher into the
grille on the passenger side so that the spray enters the
engine air intake.
The inlet for the engine air intake is located behind the
passenger side headlamp and receives air through the
grille.
156 STARTING AND OPERATING

NOTE:
•If you accidentally fill the fuel tank with gasoline on
your diesel vehicle, Do not start the vehicle. If you
restart your vehicle you risk damaging the engine and
fuel system. Please call your local dealer for service.
• A maximum blend of 5% biodiesel meeting ASTM
specification D-975 may be used with your Cummins
diesel engine. (Chassis Cab models not configured with
B20 capability.)
• A maximum blend of 20% biodiesel meeting ASTM
specification D-7467 may be used with your Cummins
diesel engine. (Pickup models and Chassis Cab models
configured with B20 Capability.)
• In addition, commercially available fuel additives are
not necessary for the proper operation of your Cummins
diesel engine. However, if seasonably adjusted fuel is
not available and you are operating below 20°F (-6°C),
MOPAR Premium Diesel Fuel Treatment (or equivalent)
may be beneficial to avoid fuel gelling.
• No. 1 Ultra Low Sulfur diesel fuel should only be used
where extended arctic conditions (-10°F or -23°C) exist.Bio-Diesel Fuel Requirements
Chassis Cab Models
A maximum blend of 5% biodiesel meeting ASTM specifi-
cation D975 may be used with your Cummins diesel
engine. If operation with biodiesel blends greater than 5%
but not greater than 20% (B6-B20) is desired, the truck must
first be reconfigured by an authorized Ram dealer and the
provisions in the following section must be adhered to.
Pickup Models And Chassis Cab Models Ordered
With B20 Option
Your vehicle has been validated and approved for the use
of biodiesel in blends up to 20% (B20) provided that you
comply with the requirements outlined below. It is impor-
tant that you understand and comply with these require-
ments. Failure to comply with Oil Change requirements for
vehicles operating on biodiesel blends up to B20 will result
in premature engine wear. Such wear is not covered by the
New Vehicle Limited Warranty.
Biodiesel is a fuel produced from renewable resources
typically derived from animal fat, rapeseed oil (Rapeseed
Methyl Ester (RME) base), or soybean oil (Soy Methyl Ester
(SME or SOME) base). Biodiesel fuel has inherent limita-
tions which require that you understand and adhere to the
158 STARTING AND OPERATING

following requirements if you use blends of biodiesel
greater then 5% but not greater than 20% (B6-B20). There
are no unique restrictions for the use of B5. Use of blends
greater than 20% is not approved. Use of blends greater
than 20% can result in engine damage. Such damage is not
covered by the New Vehicle Limited Warranty.
Fuel Quality — Must Comply With ASTM
Standards
The quality of biodiesel fuel may vary widely. Only fuel
produced by a BQ9000 supplier to the following specifica-
tions may be blended to meet biodiesel blend (B6–B20) fuel
meeting ASTM specification D-7467:
•Pretrodiesel fuel meeting ASTM specification D-975 and
biodiesel fuel (B100) meeting ASTM specification
D-6751.
Fuel Oxidation Stability — Must Use Fuel Within
Six Months Of Manufacture
Biodiesel fuel has poor oxidation stability which can result
in long term storage problems. Fuel produced to approved
ASTM standards, if stored properly, provides for protec-
tion against fuel oxidation for up to six months.
Fuel Water Separation — Must Use MOPAR/
Cummins Approved Fuel Filter Elements
You must use MOPAR/Cummins approved fuel filter
elements in both your engine mounted filter and frame
mounted filter.
Biodiesel fuel has a natural affinity to water and water
accelerates microbial growth. Your MOPAR/Cummins fil-
tration system is designed to provide adequate fuel water
separation capabilities.
Bio-Diesel Fuel Properties — Low Ambient
Temperatures
Biodiesel fuel may gel or solidify at low ambient tempera-
tures, which may pose problems for both storage and opera-
tion. Precautions can be necessary at low ambient tempera-
tures, such as storing the fuel in a heated building or a heated
storage tank, or using cold temperature additives.
Fuel In Oil Dilution — Must Adhere To Required
Oil Change Interval
Fuel dilution of lubricating oil has been observed with the
use of biodiesel fuel. Fuel in oil must not exceed 5%. To
ensure this limit is met your oil change interval must be
maintained to the following schedule:
5
STARTING AND OPERATING 159

•Ram PickUp 2500/3500 Only — 15,000 Miles*
• Ram 3500/4500/5500 Chassis Cab — 12,500 Miles*
(*unless otherwise notified with a oil service message)
CAUTION!
•Under no circumstances should oil change intervals
exceed 15,000 miles (24 000 km) pickup or 12,500 miles
(20 000 km) chassis cab if operation occurs with greater
than 5% biodiesel blends. Oil change intervals should
not exceed 6 months in either case. Failure to comply
with these Oil Change requirements for vehicles op-
erating on biodiesel blends up to B20 may result in
premature engine wear. Such wear is not covered by
the New Vehicle Limited Warranty.
• B20 Biodiesel capable: The engine may suffer severe
damage if operated with concentrations of Biodiesel
higher than 20%.
ADDING FUEL — 2500/3500 DIESEL MODELS
1. Open the fuel filler door.
1 — Diesel Exhaust Fluid Fill Location
2 — Diesel Fuel Fill Location
NOTE: There is no fuel filler cap. A flapper door inside the
filler pipe seals the system.
2.
Insert the fuel nozzle fully into the filler pipe – the nozzle
opens and holds the flapper door while refueling.
3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is full.
4. Remove the fuel nozzle and close the fuel door.
Diesel Fuel And Diesel Exhaust Fluid Fill Location
160 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models) .........174
 ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC HD (3500/CHASSIS CAB
MODELS) ............................ .175
 MAINTENANCE PROCEDURES .............176
▫ Engine Oil .......................... .176
▫ Engine Air Cleaner Filter .................180
▫ Draining Fuel/Water Separator Filter ........184
▫ Engine Mounted Fuel Filter Replacement ......185
▫ Underbody Mounted Fuel Filter Replacement . . .186
▫ Priming If The Engine Has Run Out Of Fuel . . .188
▫ Intervention Regeneration Strategy — Message
Process Flow ......................... .189
▫ Diesel Exhaust Fluid .....................190 ▫
Maintenance-Free Batteries ................190
▫ Cooling System ....................... .191
▫ Charge Air Cooler — Inter-Cooler ...........195
▫ Brake System ........................ .195
▫ Clutch Hydraulic System .................196
▫ Transfer Case — If Equipped ..............197
▫ Manual Transmission — If Equipped .........197
▫ Automatic Transmission — If Equipped .......197
▫ Noise Control System Required Maintenance &
Warranty ........................... .200
 FLUID CAPACITIES ..................... .204
 FLUIDS, LUBRICANTS AND GENUINE PARTS . .205
▫ Engine ............................. .205
▫ Chassis ............................ .207
7

ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED 68RFE (2500/3500 Models)
1 — Battery7 — Washer Fluid Reservoir
2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir
3 — Automatic Transmission Dipstick 9 — Power Distribution Center
4 — Brake Fluid Reservoir 10 — Engine Oil Dipstick
5 — Battery 11 — Engine Oil Fill
6 — Aux Power Distribution Center 12 — Air Cleaner Filter
174 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED AS69RC HD (3500/CHASSIS CAB MODELS)
1 — Battery7 — Washer Fluid Reservoir
2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir
3 — Automatic Transmission Dipstick 9 — Power Distribution Center
4 — Brake Fluid Reservoir 10 — Engine Oil Dipstick
5 — Battery 11 — Engine Oil Fill
6 — Aux Power Distribution Center 12 — Air Cleaner Filter
7
MAINTAINING YOUR VEHICLE 175

MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealership or qualified repair center.
(Continued)
CAUTION! (Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage your engine,
transmission, power steering or air conditioning.
Such damage is not covered by the New Vehicle
Limited Warranty. If a flush is needed because of
component malfunction, use only the specified fluid
for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check the
oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the
engine, first ensure the engine is at full operating tempera-
ture, then wait for 30 minutes after engine shutdown to
check the oil.
176 MAINTAINING YOUR VEHICLE

Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Add oil only
when the level on the dipstick is below the “ADD” mark.
The total capacity from the ADD mark to the Full mark is
2 qts (1.9L).
CAUTION!
Overfilling or underfilling the crankcase will cause oil
aeration or loss of oil pressure. This could damage your
engine.
Never operate the engine with oil level below the “ADD”
mark or above the upper “SAFE” mark.
Change Engine Oil
Refer to the “Maintenance Schedule” for the proper main-
tenance intervals.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only rec-
ommends engine oils that are API CJ-4 certified and meet
the requirements of FCA LLC. Use MOPAR or an equiva-
lent oil meeting FCA Material Standard MS-10902. Prod-
ucts meeting Cummins CES 20081 may also be used. The
identification of these engine oils are typically located on
the back of the oil container.
Engine Oil Dipstick
1 — ADD Range
2—FullMark
3 — SAFE Range7
MAINTAINING YOUR VEHICLE 177