instrument cluster Ram 3500 2018 Workshop Manual

REFUELING THE VEHICLE — GAS
ENGINE
The fuel filler cap (gas cap) is located behind
the fuel filler door, on the left side of the
vehicle. Open the fuel door and remove the
fuel cap by turning it counter-clockwise.
NOTE:
When removing the fuel filler cap, lay the cap
tether in the hook, located on the fuel filler
door.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the gas cap is
removed or the tank is being filled.
• Never add fuel to the vehicle when the
engine is running.
• A fire may result if gasoline is pumped
into a portable container that is inside of
a vehicle. You could be burned. Always
place gas containers on the ground while
filling.
CAUTION!
• Damage to the fuel system or emissionscontrol system could result from using
an improper fuel tank filler tube cap.
• A poorly fitting fuel filler cap could let
impurities into the fuel system.
• A poorly fitting fuel filler cap may cause
the “Malfunction Indicator Light (MIL)”
to turn on.
• To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
When the fuel nozzle “clicks” or shuts
off, the fuel tank is full.
NOTE:
• When the fuel nozzle “clicks” or shuts off, the fuel tank is full.
• Tighten the gas cap until you hear a “click- ing” sound. This is an indication that the
gas cap is tightened properly. The MIL in
the instrument cluster may turn on if the
gas cap is not secured properly. Make sure
that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
Static electricity can cause an ignition of
flammable liquid, vapor or gas in any ve-
hicle or trailer. To reduce risk of serious
injury or death when filling containers:
• Always place container on the ground before filling.
• Keep the pump nozzle in contact with
the container when you are filling it.
• Use only approved containers for flam-
mable liquid.
• Do not leave container unattended while
filling.
• A static electric charge could cause a
spark and fire hazard.
181

The DEF injection system consists of the
following components:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst
The DEF injection system and SCR catalyst
enable the achievement of diesel emissions
requirements; while maintaining outstanding
fuel economy, drivability, torque and power
ratings.
Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
system messages and warnings.
NOTE:
• Your vehicle is equipped with a DEF injec-tion system. You may occasionally hear an
audible clicking noise from under the ve-
hicle at a stop. This is normal operation. • The DEF pump will run for a period of time
after engine shutdown to purge the DEF
system. This is normal operation and may
be audible from the rear of the vehicle.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument
cluster) will display the level of DEF remain-
ing in the tank. Refer to “Instrument Cluster”
and “Instrument Cluster Descriptions” in
“Getting To Know Your Instrument Panel” for
further information.
NOTE:
• Driving conditions (altitude, vehicle speed,load, etc.) will effect the amount of DEF
that is used in your vehicle.
• Another factor is that outside temperature can affect DEF consumption. In cold con-
ditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position
and may not move for extended periods of
time. This is a normal function of the sys-
tem. • There is an electric heater inside the DEF
tank that automatically works when neces-
sary. And if the DEF supply does freeze, the
truck will operate normally until it thaws.
DEF Fill Procedure
NOTE:
Refer to “Fluids And Lubricants” in “Techni-
cal Specifications” for the correct fluid type.
1. Remove cap from DEF tank (located on
drivers side of the vehicle or in fuel door).
STARTING AND OPERATING
184

CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
REFUELING THE VEHICLE —
2500/3500 DIESEL MODELS
1. Open the fuel filler door.
NOTE:
There is no fuel filler cap. A flapper door
inside the filler pipe seals the system.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
STARTING AND OPERATING
186

Diesel Exhaust Fluid
Your vehicle is equipped with a Selective
Catalytic Reduction system to meet the very
stringent diesel emissions standards re-
quired by the Environmental Protection
Agency.
The purpose of the SCR system is to reduce
levels of NOx (oxides of nitrogen emitted from
engines) that are harmful to our health and
the environment to a near-zero level. Small
quantities of Diesel Exhaust Fluid (DEF) is
injected into the exhaust upstream of a cata-
lyst where, when vaporized, it converts smog-
forming nitrogen oxides (NOx) into harmless
nitrogen (N2) and water vapor (H2O), two
natural components of the air we breathe.
You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier
world environment for this and generations to
come.
System Overview
This vehicle is equipped with a Diesel Ex-
haust Fluid (DEF) injection system and a
Selective Catalytic Reduction (SCR) catalyst
to meet the emission requirements.The DEF injection system consists of the
following components:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• DEF control module
• NOx sensors
• Temperature sensors
• SCR catalyst
• UQS Sensor
Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
system messages and warnings.
NOTE:
• Your vehicle is equipped with a DEF injec-
tion system. You may occasionally hear an
audible clicking noise. This is normal op-
eration.
• The DEF pump will run for a period of time after engine shutdown to purge the DEF
system. This is normal operation.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a
very stable product with a long shelf life. If
DEF is kept in temperatures between 10° and
90°F (-12° and 32°C), it will last a minimum
of one year.
DEF is subject to freezing at the lowest tem-
peratures. For example, DEF may freeze at
temperatures at or below 12° F (-11° C). The
system has been designed to operate in this
environment.
NOTE:
When working with DEF, it is important to
know that:
• Any containers or parts that come into con-tact with DEF must be DEF compatible
(plastic or stainless steel). Copper, brass,
aluminum, iron or non-stainless steel
should be avoided as they are subject to
corrosion by DEF.
• If DEF is spilled, it should be wiped up completely.
STARTING AND OPERATING
188

Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument
cluster) will display the level of DEF remain-
ing in the tank. Refer to “Instrument Cluster”
and “Instrument Cluster Descriptions” in
“Getting To Know Your Instrument Panel” for
further information.
NOTE:
• Driving conditions (altitude, vehicle speed,load, etc.) will effect the amount of DEF
that is used in your vehicle.
• Another factor is that outside temperature can affect DEF consumption. In cold con-
ditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position
and may not move for extended periods of
time. This is a normal function of the sys-
tem.
• There is an electric heater inside the DEF tank that automatically works when neces-
sary. And if the DEF supply does freeze, the
truck will operate normally until it thaws. DEF Fill Procedure
NOTE:
Refer to “Fluids And Lubricants” in “Techni-
cal Specifications” for the correct fluid type.
1. Remove cap from DEF tank (located on
drivers side of the vehicle or in fuel door). 2. Insert DEF fill adapter/nozzle into DEF
tank filler neck.
NOTE: • The DEF gauge may take up to five seconds to update after adding a gallon
or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault
related to the DEF system, the gauge
may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immedi- ately update after a refill if the tempera-
ture of the DEF fluid is below 12F
(-11C). The DEF line heater will possi-
bly warm up the DEF fluid and allow the
gauge to update after a period of run
time. Under very cold conditions, it is
possible that the gauge may not reflect
the new fill level for several drives.
CAUTION!
•To avoid DEF spillage, and possible dam-
age to the DEF tank from overfilling, do
not “top off” the DEF tank after filling.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
189

CAUTION!
• DO NOT OVERFILL. DEF will freeze be-low 12ºF (-11ºC). The DEF system is
designed to work in temperatures below
the DEF freezing point, however, if the
tank is overfilled and freezes, the system
could be damaged.
• When DEF is spilled, clean the area immediately with water and use an ab-
sorbent material to soak up the spills on
the ground.
• Do not attempt to start your engine if DEF is accidentally added to the diesel
fuel tank as it can result in severe dam-
age to your engine, including but not
limited to failure of the fuel pump and
injectors.
CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
STARTING AND OPERATING
190

2. Hook up the trailer and make the electri-cal connections according to the trailer
manufacturer's instructions.
3. When a trailer with electric/EOH brakes is plugged in, the trailer connected message
should appear in the instrument cluster
display (if the connection is not recog-
nized by the ITBM, braking functions will
not be available), the GAIN setting will
illuminate and the correct type of trailer
must be selected from the instrument
cluster display options. 4. Push the UP or DOWN button on the
steering wheel until “TRAILER TOW” ap-
pears on the screen.
5. Push the RIGHT arrow on the steering wheel to enter “TRAILER TOW”.
6. Push the UP or DOWN buttons until the Trailer Brake Type appears on the screen.
7. Push the RIGHT arrow and then push the UP or DOWN buttons until the proper
Trailer Brake Type appears on the screen.
8. In a traffic-free environment, tow the trailer on a dry, level surface at a speed of 20–25 mph (30–40 km/h) and squeeze
the manual brake control lever
completely.
9. If the trailer wheels lockup (indicated by squealing tires), reduce the GAIN setting;
if the trailer wheels turn freely, increase
the GAIN setting.
Repeat steps 8 and 9 until the GAIN setting
is at a point just below trailer wheel lockup. If
towing a heavier trailer, trailer wheel lockup
may not be attainable even with the maxi-
mum GAIN setting of 10.
Light Electric Heavy ElectricLight EOHHeavy EOH
Type of Trailer Brakes Electric Trailer Brakes Electric Trailer Brakes Electric over Hydraulic Trailer BrakesElectric over Hydraulic
Trailer Brakes
Load *Under 10,000 lbs *Above 10,000 lbs *Under 10,000 lbs *Above 10,000 lbs
* The suggested selection depends and may
change depending on the customer prefer-
ences for braking performance. Condition of
the trailer brakes, driving and road state may
also affect the selection. Display Messages
The trailer brake control interacts with the
instrument cluster display. Display mes-
sages, along with a single chime, will be
displayed when a malfunction is determined
in the trailer connection, trailer brake con- trol, or on the trailer. Refer to “Instrument
Cluster Display” in “Getting To Know Your
Instrument Panel” for further information.
CAUTION!
Connecting a trailer that is not compatible
with the ITBM system may result in re-
STARTING AND OPERATING
194

CavityCartridge Fuse Micro Fuse Description
F25 30 Amp Pink – Front Wiper
F26 30 Amp Pink –Antilock Brakes / Stability Control Module / Valves
F28 20 Amp Blue –Trailer Tow Backup Lights – If Equipped
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle
F31 30 Amp Pink (1500 LD
Diesel) –
Urea Heater Control – If Equipped
F32 –– Spare Fuse
F33 20 Amp Blue –Special Services Vehicle Only
F34 30 Amp Pink –Vehicle System Interface Module #2 – If Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Rear Defroster – If Equipped
F37 30 Amp Pink –Cummins Diesel Fuel Heater #2 – If Equipped
F38 30 Amp Pink –Power Inverter 115V AC – If Equipped
F39 20 Amp Blue –Power Outlet – Special Services Only
F41 –10 Amp Red Active Grill Shutter – If Equipped
F42 –20 Amp Yellow Horn
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitter – If Equipped
F49 –10 Amp Red Instrument Panel Cluster (Except Fleet Vehicles)
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition (Instrument
Panel Cluster – Fleet Vehicles Only)
205

CavityCartridge Fuse Micro Fuse Description
F75 –10 Amp Red Coolant Temperature Valve Actuator
F76 –10 Amp Red Antilock Brakes / Electronic Stability Control
F77 –10 Amp Red Drivetrain Control Module/Front Axle Disconnect Module
F78 –10 Amp Red Engine Control Module / Electric Power Steering
F79 –15 Amp Blue Clearance Lights
F80 –10 Amp Red Universal Garage Door Opener / Compass
F81 –20 Amp Yellow Trailer Tow Right Turn / Stop Lights
F82 –10 Amp Red Steering Column Control Module / Cruise Control
F84 –15 Amp Blue Switch Bank / Instrument Cluster
F85 –10 Amp Red Airbag Module
F86 –10 Amp Red Airbag Module
F87 –10 Amp Red Air Suspension – If Equipped / Trailer Tow / Steering Col-
umn Control Module
F88 –15 Amp Blue Instrument Panel Cluster
F90/F91 –20 Amp Yellow Power Outlet (Rear Seats) Customer Selectable
F93 –20 Amp Yellow Cigar Lighter
F94 –10 Amp Red Shifter / Transfer Case Module
F95 –10 Amp Red Rear Camera / Park Assist
F96 –10 Amp Red Rear Seat Heater Switch
F97 –25 Amp Clear Rear Heated Seats & Heated Steering Wheel – If
Equipped
F98 –25 Amp Clear Front Heated Seats – If Equipped
F99 –10 Amp Red Climate Control
207

SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is
time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as fre-
quent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel
usage will influence when the “Oil Change
Required” message is displayed. Severe Op-
erating Conditions can cause the change oil
message to illuminate as early as
3,500 miles (5,600 km) since last reset.
Have your vehicle serviced as soon as pos-
sible, within the next 500 miles (805 km).Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change. If a scheduled oil
change is performed by someone other than
your authorized dealer, the message can be
reset by referring to the steps described un-
der “Instrument Cluster Display” in “Getting
To Know Your Instrument Panel”.
1500 Models Only
NOTE:
Under no circumstances should oil change
intervals exceed 10,000 miles (16,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers.
2500 – 3500 Models Only
NOTE:
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers. Severe Duty All Models
NOTE:
Change Engine Oil at 4,000 miles
(6,500 km) or 350 hours of engine run time
if the vehicle is operated in a dusty and off
road environment or is operated predomi-
nantly at idle, or only very low engine RPM’s.
This type of vehicle use is considered Severe
Duty.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, power steering
(2500/3500 Models Only) and automatic
transmission (six-speed only) and fill as
needed
• Check function of all interior and exterior lights
SERVICING AND MAINTENANCE
230