belt Ram 3500 Chassis Cab 2016 Repair Manual

STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belt.
The starter should not be operated for more than 10-
second intervals. Waiting a few seconds between such
intervals will protect the starter from overheating.
WARNING!
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Leaving children in
a vehicle unattended is dangerous for a number of
reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
(Continued)
WARNING! (Continued)
•Do not leave the Key Fob in or near the vehicle, or
in a location accessible to children, and do not
leave the ignition of a vehicle equipped with
Keyless Enter-N-Go in the ACC or ON/RUN mode.
A child could operate power windows, other con-
trols, or move the vehicle.
Normal Starting
Normal starting of either a warm or cold engine is
obtained without pumping or pressing the accelerator
pedal. Cycle the ignition to the START position and
release when the engine starts. If the engine fails to start
within 10 seconds, cycle the ignition to the OFF position,
wait five seconds, then repeat the “Normal Starting”
procedure.
398 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 6.4L ..........559
 ONBOARD DIAGNOSTIC SYSTEM (OBD II) . . .560
▫ Loose Fuel Filler Cap Message ............560
 EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS ......................... .561
 REPLACEMENT PARTS ..................562
 DEALER SERVICE ..................... .563
 MAINTENANCE PROCEDURES ...........563
▫ Engine Oil ......................... .564
▫ Engine Oil Filter ..................... .566▫
Engine Air Cleaner Filter ................567
▫ Accessory Drive Belt Inspection ...........570
▫ Maintenance-Free Battery ...............572
▫ Air Conditioner Maintenance .............573
▫ Front Prop Shaft Lubrication — Four-Wheel Drive
Models ............................ .575
▫ Body Lubrication .....................576
▫ Windshield Wiper Blades ...............576
▫ Adding Washer Fluid ..................580
▫ Exhaust System ..................... .581
7

Engine Air Cleaner Filter Installation
NOTE:Inspect and clean the housing if dirt or debris is
present before replacing the air filter element.
1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface
facing downward.
2. Install the air cleaner cover onto the housing assembly locating tabs.
3. Latch the spring clips and lock the air cleaner cover to the housing assembly.Accessory Drive Belt Inspection
WARNING!
•Do not attempt to inspect an accessory drive belt
with vehicle running.
• When working near the radiator cooling fan, dis-
connect the fan motor lead. The fan is temperature
controlled and can start at any time regardless of
ignition switch position. You could be injured by
the moving fan blades.
• You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
570 MAINTAINING YOUR VEHICLE

When inspecting accessory drive belts, small cracks that
run across ribbed surface of belt from rib to rib, are
considered normal. These are not a reason to replace belt.
However, cracks running along a rib (not across) are not
normal. Any belt with cracks running along a rib must be
replaced. Also have the belt replaced if it has excessive
wear, frayed cords or severe glazing.Conditions that would require replacement:
•Rib chunking (one or more ribs has separated from belt
body)
• Rib or belt wear
• Longitudinal belt cracking (cracks between two ribs)
Accessory Belt (Serpentine Belt)
7
MAINTAINING YOUR VEHICLE 571

•Belt slips
• “Groove jumping (belt does not maintain correct
position on pulley)
• Belt broken (note: identify and correct problem before
new belt is installed)
• Noise (objectionable squeal, squeak, or rumble is
heard or felt while drive belt is in operation)
Some conditions can be caused by a faulty component
such as a belt pulley. Belt pulleys should be carefully
inspected for damage and proper alignment.
Belt replacement on some models requires the use of
special tools, we recommend having your vehicle ser-
viced at an authorized dealer.Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic main-
tenance required.
WARNING!
• Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid
to contact your eyes, skin, or clothing. Do not lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water. Refer to
“Jump-Starting Procedures” in “What To Do In
Emergencies” for further information.
(Continued)
572 MAINTAINING YOUR VEHICLE

WARNING!(Continued)
•Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Do not use
a booster battery or any other booster source with
an output greater than 12 Volts. Do not allow cable
clamps to touch each other.
• Battery posts, terminals, and related accessories
contain lead and lead compounds. Wash hands
after handling.
CAUTION!
• It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked positive
(+) and negative (-) and are identified on the
(Continued)
CAUTION! (Continued)
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
• If a “fast charger” is used while the battery is in the
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to the battery. Do not
use a “fast charger” to provide starting voltage.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.7
MAINTAINING YOUR VEHICLE 573

Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them. Dry with a soft cloth.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
WARNING!
A frayed or torn belt could rip apart in a collision and
leave you with no protection. Inspect the belt system
periodically, checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately. Do
not disassemble or modify the system. Seat belt
(Continued)
WARNING!(Continued)
assemblies must be replaced after a collision if they
have been damaged (i.e., bent retractor, torn web-
bing, etc.).
FUSES
WARNING!
•When replacing a blown fuse, always use an ap-
propriate replacement fuse with the same amp
rating as the original fuse. Never replace a fuse
with another fuse of higher amp rating. Never
replace a blown fuse with metal wires or any other
material. Failure to use proper fuses may result in
serious personal injury, fire and/or property dam-
age.
(Continued)
7
MAINTAINING YOUR VEHICLE 603

Disposal............................. .587
Anti-Lock Brake System (ABS) ................439
Appearance Care ........................ .597
Ashtray ................................211
Assist, Hill Start ......................... .442
Auto Down Power Windows ..................46
Automatic Door Locks ......................38
Automatic Headlights ..................... .159
Automatic High Beams .....................161
Automatic Temperature Control (ATC) ..........363
Automatic Transmission ....................593
Adding Fluid ......................... .595
Fluid And Filter Changes ..................597
Fluid Level Check ...................... .594
Fluid Type ........................ .593, 624
Shifting ............................. .404
Special Additives ...................... .594
Axle Fluid ....................... .591, 592, 624Axle Lubrication
..................... .591, 592
Back-Up Camera ......................... .201
Battery ............................ .242, 572
Charging System Light ...................242
Keyless Transmitter Replacement (RKE) ........29
Belts, Seat ...............................115
Body Builders Guide ........................6
Body Mechanism Lubrication .................576
B-Pillar Location ......................... .462
Brake Assist System ...................... .442
Brake Control System, Electronic ..............438
Brake Fluid ......................... .590, 624
Brake System ........................ .438, 589
Fluid Check .......................... .590
Master Cylinder ....................... .590
Parking ............................. .435
Warning Light ........................ .238
Brake/Transmission Interlock .................404
10
INDEX 647

Bulb Replacement........................ .615
Bulbs, Light ..........................117,614
Cab Top Clearance Lights ...................619
Camera, Rear ........................... .201
Capacities, Antifreeze (Engine Coolant) ..........621
Capacities, Fluid ......................... .621
Caps, Filler Oil (Engine) .......................... .566
Power Steering ........................ .434
Radiator (Coolant Pressure) ................587
Carbon Monoxide Warning ...............114,498
Cargo Light ............................ .168
Car Washes ............................ .598
Center High Mounted Stop Light ..............618
Center Seat Storage Compartment .............218
Certification Label ........................ .500
Chart, Tire Sizing ........................ .457
Check Engine Light (Malfunction Indicator Light) . .561 Checking Your Vehicle For Safety
..............114
Checks, Safety ............................114
Child Restraint ............................82
Child Restraints Booster Seats ...........................87
Child Restraints .........................82
Child Seat Installation .................99, 102
How To Stow An Unused ALR Seat Belt ........98
Infants And Child Restraints ................84
Install A LATCH-Compatible Child Restraint ....97
Installing Child Restraints Using The Vehicle Seat
Belt ..................................99
Locating The LATCH Anchorages ............94
Lower Anchors And Tethers For Children .......89
Older Children And Child Restraints ..........86
Seating Positions ........................88
Cigar Lighter ............................211
Clean Air Gasoline ....................... .494
648 INDEX

Interior Appearance Care....................600
Interior Lights .......................... .165
Intermittent Wipers (Delay Wipers) .............171
Introduction ..............................4
Inverter Outlet (115V) ..................... .212
Jack Location ........................... .536
Jump Starting ........................... .544
Key Fob Programming Additional Key Fobs ...........20
Programming Additional Transmitters .........20
Key-In Reminder ..........................18
Keyless Enter-N-Go ........................41
Lock The Vehicle’s Doors ..............315, 332
Passive Entry ...........................41
Passive Entry Programming ..........41, 315, 332
Keyless Entry System .......................24
Key, Replacement ..........................20 Keys
...................................12
Key, Sentry (Immobilizer) ....................18
Lane Change And Turn Signals ...............168
Lane Change Assist ....................... .169
Lap/Shoulder Belts .........................53
Latches ................................117
Lead Free Gasoline ....................... .494
Leaks, Fluid .............................118
Life Of Tires ............................ .477
Light Bulbs ..............................117
Lights ..............................117,157
AirBag ........................78, 115, 237
Automatic Headlights ....................159
Brake Assist Warning ....................449
Brake Warning ........................ .238
Bulb Replacement ....................614, 615
Cap Top Clearance ..................... .619
Cargo .............................. .168
654 INDEX